106671-9190 ZEXEL 9 400 611 717 BOSCH INJECTION-PUMP ASSEMBLY 9400611717 1066719190 75l47012a

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 611 717 9400611717

ZEXEL 106671-9190 1066719190

NIIGATA-URAWA 75L47012A 75l47012a

Service parts 106671-9190 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106061-7971

3. GOVERNOR 105487-4870

4. SUPPLY PUMP 105237-4570

5. AUTOM. ADVANCE MECHANIS 105635-0420

6. COUPLING PLATE 105663-0340

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-5900

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 31.4{320}

13. NOZZLE-HOLDER 105031-6130

14. NOZZLE 105015-7730

15. NOZZLE SET

Include in #1:

106671-9190 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 717 9400611717

ZEXEL 106671-9190 1066719190

NIIGATA-URAWA 75L47012A 75l47012a

Zexel num

Bosch num

Firm num

Name

106671-9190

9 400 611 717

75L47012A NIIGATA-URAWA

INJECTION-PUMP ASSEMBLY
DMF13HZ K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131425-0120

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.05 3 3.1

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 13.6

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 236 231 241

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 5.5+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 17 15.5 18.5

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Timer adjustment

Pump speed r/min 350

Advance angle deg. 0.5

Timer adjustment_02

Pump speed r/min 600

Advance angle deg. 1.6 1.1 2.1

Timer adjustment_03

Pump speed r/min 800

Advance angle deg. 5 4.5 5.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Set the load lever's stop position so that R = aa (N = 0). (3)Rack limit using the stop lever: R1 (4)Damper spring setting
----------
aa=5.4+-0.1mm R1=13.9+-0.1mm
----------

Speed control lever angle

F:Full speed
----------

----------
a=(2.5deg)+-5deg

0000000901

F:Full load I:Idle S:Stop
----------

----------
a=20deg+-5deg b=46.5deg+-3deg c=(10deg)+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Drive side (2)Rack position = aa (3)Use the hole at R = bb
----------
aa=13.9+-0.1mm bb=50mm
----------
a=34deg+-5deg b=36deg+-5deg