106671-9180 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066719180


106671-9180 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-9180 1066719180

Cross reference number

ZEXEL 106671-9180 1066719180


Zexel num
Bosch num
Firm num
Name
106671-9180 
106671-9185 
 
   
INJECTION-PUMP ASSEMBLY
H100 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-1420
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4 3.94 4
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   10.2
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   136 134 138
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   60 60
Boost pressure mmHg   450 450
Injection quantity adjustment_02
Adjusting point   C
Rack position   6.3+-0.5
Pump speed r/min   260 260 260
Average injection quantity mm3/st.   8 5 11
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   G
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   135 130 140
Fixing the lever   *
Boost pressure kPa   60 60
Boost pressure mmHg   450 450
Rack limit   *
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R1(8.5)
Boost pressure kPa   20 18.7 21.3
Boost pressure mmHg   2.7 -7.3 12.7
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   10
Boost pressure kPa   46.7 46.7 46.7
Boost pressure mmHg   350 350 350
Timer adjustment
Pump speed r/min   1000--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   950
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1150
Advance angle deg.   2 1.5 2.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-9180
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)RACK LIMIT (3)Boost compensator stroke: BCL (4)Damper spring setting (5)Rack difference between N = N1 and N = N2 (6)Microswitch not operating at delivery. (7)Set idle at point K (N = N2, R = R2) and confirm that the injection quantity does not exceed Q1 at point J (N = N4). (8)Boost compensator cancel stroke: BSL
----------
BCL=1.5+-0.1mm N1=1150r/min N2=700r/min N3=300r/min N4=1150r/min R1=6.3mm Q1=3mm3/st BSL=2.2mm
----------

Speed control lever angle

Test data 106671-9180
F:Full speed
----------

----------
a=(4deg)+-5deg

0000000901

Test data 106671-9180
F:Full load I:Idle (1)Stopper bolt setting (2)Use the hole at R = aa
----------
aa=65mm
----------
a=22deg+-5deg b=23.5deg+-3deg

Stop lever angle

Test data 106671-9180
N:Pump normal S:Stop the pump. (1)Use the pin at R = aa
----------
aa=30mm
----------
a=64deg+-5deg b=44deg+-5deg

Timing setting

Test data 106671-9180
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




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