106671-9184 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066719184


106671-9184 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-9184 1066719184

Cross reference number

ZEXEL 106671-9184 1066719184


Zexel num
Bosch num
Firm num
Name
106671-9184 
106671-9185 
 
  DPICO
INJECTION-PUMP ASSEMBLY
H100 * Q

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-1420
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4 3.94 4
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   9.7
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   130 128 132
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   53.3 53.3
Boost pressure mmHg   400 400
Injection quantity adjustment_02
Adjusting point   C
Rack position   6.4+-0.5
Pump speed r/min   260 260 260
Average injection quantity mm3/st.   11 9 13
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   G
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   125 120 130
Fixing the lever   *
Boost pressure kPa   53.3 53.3
Boost pressure mmHg   400 400
Rack limit   *
Boost compensator adjustment
Pump speed r/min   550 550 550
Rack position   R1(8.8)
Boost pressure kPa   22.7 22.7 22.7
Boost pressure mmHg   170 170 170
Boost compensator adjustment_02
Pump speed r/min   550 550 550
Rack position   R1+0.45
Boost pressure kPa   28.7 28 29.4
Boost pressure mmHg   215 210 220
Boost compensator adjustment_03
Pump speed r/min   550 550 550
Rack position   (9.7)
Boost pressure kPa   40 40 40
Boost pressure mmHg   300 300 300
Timer adjustment
Pump speed r/min   1000--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   950
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1150
Advance angle deg.   2 1.5 2.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-9184
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Boost compensator cancel stroke: BSL (5)Set idle at point K (N = N1, R = R1) and confirm that the injection quantity does not exceed Q1 at point J (N = N2). (6)RACK LIMIT (7)Boost compensator stroke: BCL (8)Damper spring setting (9)Rack difference between N = N3 and N = N4
----------
RT=1 TH=2.1mm BSL=2.2mm N1=300r/min R1=6.4mm N2=1150r/min Q1=3mm3/st BCL=(0.9)mm N3=1150r/min N4=700r/min
----------

Speed control lever angle

Test data 106671-9184
F:Full speed
----------

----------
a=(7deg)+-5deg

0000000901

Test data 106671-9184
F:Full load I:Idle (1)Stopper bolt setting (2)Use the hole at R = aa
----------
aa=65mm
----------
a=22deg+-5deg b=24.5deg+-3deg

Stop lever angle

Test data 106671-9184
N:Pump normal S:Stop the pump. (1)Use the pin at R = aa
----------
aa=37mm
----------
a=64deg+-5deg b=44deg+-5deg

Timing setting

Test data 106671-9184
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




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