106671-9111 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066719111


106671-9111 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-9111 1066719111

Service parts 106671-9111 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-0420
3. GOVERNOR 105487-6740
4. SUPPLY PUMP 105207-1620
5. AUTOM. ADVANCE MECHANIS 105681-4200
6. COUPLING PLATE 105662-1420
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-7680
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 17.7{180}/21.6{220}
13. NOZZLE-HOLDER 105031-4530
14. NOZZLE 105015-9850
15. NOZZLE SET

Include in #1:

106671-9111 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106671-9111 1066719111


Zexel num
Bosch num
Firm num
Name
106671-9111 
106671-9112 
 
  DPICO
INJECTION-PUMP ASSEMBLY
Q * Q

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-4420
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.4 4.35 4.45
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   13.1
Pump speed r/min   700 700 700
Each cylinder's injection qty mm3/st.   175 170.6 179.4
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.1+-0.5
Pump speed r/min   225 225 225
Each cylinder's injection qty mm3/st.   30 25.6 34.4
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(13.1)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   175 173 177
Basic   *
Fixing the lever   *
Boost pressure kPa   104 104
Boost pressure mmHg   780 780
Injection quantity adjustment_04
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   120 80 160
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R2(R1-3. 1)
Boost pressure kPa   3.3 3.3 6.6
Boost pressure mmHg   25 25 50
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   R1(13.1)
Boost pressure kPa   90.6 90.6 90.6
Boost pressure mmHg   680 680 680
Timer adjustment
Pump speed r/min   750--
Advance angle deg.   0 0 0
Load   4/4
Remarks
Beginning of advance.
 
Timer adjustment_02
Pump speed r/min   250++
Advance angle deg.   1.5 1 2
Load   0/4
Remarks
Start
 
Timer adjustment_03
Pump speed r/min   500--
Advance angle deg.   0 0 0
Load   4/4
Timer adjustment_04
Pump speed r/min   700
Advance angle deg.   0.5
Load   4/4
Timer adjustment_05
Pump speed r/min   1100
Advance angle deg.   2.5 2 3
Load   4/4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-9111
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Boost compensator stroke: BCL (5)Damper spring setting
----------
RT=1 TH=2.7mm BCL=3.1+-0.1mm
----------

Speed control lever angle

Test data 106671-9111
F:Full speed
----------

----------
a=(18deg)+-5deg

0000000901

Test data 106671-9111
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=28deg+-5deg b=37deg+-3deg

Stop lever angle

Test data 106671-9111
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Stopper bolt setting
----------
aa=3.5-0.5mm
----------
a=38deg+-5deg b=38deg+7deg-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325r/min Ra=6.8+-0.1mm
----------

Timing setting

Test data 106671-9111
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=14deg
----------
a=(6deg)




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Group cross 106671-9111 ZEXEL

Daewoo 

 
 
INJECTION-PUMP ASSEMBLY
D2366

Dpico 

 
 
INJECTION-PUMP ASSEMBLY
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Hyundai 

 
 
INJECTION-PUMP ASSEMBLY
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Dpico 

106671-9111  

106671-9112 
 
 
INJECTION-PUMP ASSEMBLY
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F 019 Z20 073 
 
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Hyundai 

9 400 617 040 
 
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Dpico 

 
 
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9 400 619 455 
 
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Mitsubishi-Heav 

9 400 617 041 
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S6B-TA
9 400 610 900 
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Dpico 

F 019 Z20 075 
 
INJECTION-PUMP ASSEMBLY
DE12
 
 
INJECTION-PUMP ASSEMBLY
H100

Dpico 

 
 
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H100
 
 
INJECTION-PUMP ASSEMBLY
H100
 
 
INJECTION-PUMP ASSEMBLY
H100
 
 
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H100
F 019 Z20 076 
 
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H100

Niigata-Urawa 

9 400 611 717 
75L47012A 
INJECTION-PUMP ASSEMBLY
DMF13HZ
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