106671-9150 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066719150 3626552120

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 106671-9150 1066719150

MITSUBISHI-HEAV 3626552120 3626552120

Service parts 106671-9150 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-0400

3. GOVERNOR 105407-5540

4. SUPPLY PUMP 105207-1370

5. AUTOM. ADVANCE MECHANIS 105681-0560

6. COUPLING PLATE 105662-1510

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-5481

11. Nozzle and Holder 36261-33010

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105030-4051

14. NOZZLE 105015-7160

15. NOZZLE SET

Include in #1:

106671-9150 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106671-9150 1066719150

MITSUBISHI-HEAV 3626552120 3626552120

Zexel num

Bosch num

Firm num

Name

106671-9150
106671-9151

3626552120 MITSUBISHI-HEAV

INJECTION-PUMP ASSEMBLY
S6B-TA * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-7420

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.9 3.85 3.95

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 16

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 204 197 211

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Boost pressure kPa 120 120

Boost pressure mmHg 900 900

Injection quantity adjustment_02

Adjusting point D

Rack position 5.8+-0.5

Pump speed r/min 450 450 450

Average injection quantity mm3/st. 24.5 21.5 27.5

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_03

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 315 315 335

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Rack limit *

Boost compensator adjustment

Pump speed r/min 500 500 500

Rack position R1-1

Boost pressure kPa 66.6 66.6 66.6

Boost pressure mmHg 500 500 500

Boost compensator adjustment_02

Pump speed r/min 500 500 500

Rack position R1(16.8)

Boost pressure kPa 107 100.3 113.7

Boost pressure mmHg 800 750 850

Timer adjustment

Pump speed r/min 470--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 420

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 740

Advance angle deg. 4 3.5 4.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke (5)Rack difference between N = N1 and N = N2 (6)Set idle sub-spring
----------
K=6 N1=900r/min N2=700r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=3deg+-5deg b=20deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery)
----------
aa=0r/min bb=1-0.2mm
----------
a=35deg+-5deg b=70deg+-5deg