106671-8031 ZEXEL 9 400 616 968 BOSCH INJECTION-PUMP ASSEMBLY 9400616968 1066718031 220005600b

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 616 968 9400616968

ZEXEL 106671-8031 1066718031

HINO 220005600B 220005600b

Cross reference number

BOSCH 9 400 616 968 9400616968

ZEXEL 106671-8031 1066718031

HINO 220005600B 220005600b

Zexel num

Bosch num

Firm num

Name

106671-8031

9 400 616 968

220005600B HINO

INJECTION-PUMP ASSEMBLY
EK200 * K 14CA PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-0920

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-4-2-6- 3-5

Pre-stroke mm 4.8 4.74 4.8

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point A

Rack position 7.9

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 153 150 156

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 7.9

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 151 149 153

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 8.3

Pump speed r/min 1075 1075 1075

Average injection quantity mm3/st. 159 156 162

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_04

Adjusting point D

Rack position 4+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 13 10 16

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_05

Adjusting point E

Rack position 8.6+-0.5

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 140 140 150

Fixing the lever *

Rack limit *

Injection quantity adjustment_06

Adjusting point F

Rack position 7.2

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 134.7 129.7 139.7

Fixing the lever *

Timer adjustment

Pump speed r/min 865+50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1075

Advance angle deg. 4.5 4.2 4.8

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)RACK LIMIT: RAL (2)Damper spring setting: DL
----------
RAL=(8.6)mm DL=3.3-0.2mm
----------

Speed control lever angle

F:Full speed
----------

----------
a=17deg+-5deg

0000000901

F:Full load I:Idle
----------

----------
a=17deg+-5deg b=39deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=40deg+-5deg b=64deg+-5deg

0000001501 MICRO SWITCH

Switch adjustment Adjust the bolt so that the lower lever position is obtained when the switch is turned ON. (1)Speed N1 (2)Rack position Ra
----------
N1=300+25r/min Ra=4mm
----------

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(0deg)

Have questions with 106671-8031?

Group cross 106671-8031 ZEXEL

Hino

106671-8000

9 400 616 966

220005410A

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106671-8021

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EP100

106671-8022

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EP100

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INJECTION-PUMP ASSEMBLY
EK200

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9 400 616 968

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INJECTION-PUMP ASSEMBLY
EK200

106671-8040

106671-8150

9 400 610 326

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106671-8050

9 400 616 969

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EK100

106671-8060

106671-8061

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EP100TI

106671-8061

9 400 616 970

220203060A

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EP100TI

106671-8070

106671-8072

220005920A

INJECTION-PUMP ASSEMBLY
K13C

106671-8072

9 400 616 971

220005921A

INJECTION-PUMP ASSEMBLY
K13C

106671-8080

106671-8081

9 400 619 662

INJECTION-PUMP ASSEMBLY

Hino

106671-8081

9 400 616 972

220203051A

INJECTION-PUMP ASSEMBLY
EP100-T

106671-8090

106671-8092

220005950A

INJECTION-PUMP ASSEMBLY
K13C

106671-8091

106671-8092

220005951A

INJECTION-PUMP ASSEMBLY
K13C

106671-8092

9 400 616 973

220005952A

INJECTION-PUMP ASSEMBLY
K13C