106671-8010 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066718010 220202920a


106671-8010 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-8010 1066718010
HINO 220202920A 220202920a

Service parts 106671-8010 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106060-7390
3. GOVERNOR 105407-3560
4. SUPPLY PUMP 105217-1301
5. AUTOM. ADVANCE MECHANIS 105636-1170
6. COUPLING PLATE 105662-0910
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-5530
11. Nozzle and Holder 236001870A
12. Open Pre:MPa(Kqf/cm2) 21.6(220)
13. NOZZLE-HOLDER 105030-4100
14. NOZZLE 105015-4100
15. NOZZLE SET

Include in #1:

106671-8010 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106671-8010 1066718010
HINO 220202920A 220202920a


Zexel num
Bosch num
Firm num
Name
106671-8010 
106672-3390 
 
220202920A  HINO
INJECTION-PUMP ASSEMBLY
EP100T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-1420
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.5 4.4 4.5
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   B
Rack position   7.3
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   100.2 98.2 102.2
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   23.3 23.3
Boost pressure mmHg   175 175
Injection quantity adjustment_02
Adjusting point   C
Rack position   5+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   10.2 7.2 13.2
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   134 129 139
Fixing the lever   *
Rack limit   *
Boost compensator adjustment
Pump speed r/min   450 450 450
Rack position   R1-0.3
Boost pressure kPa   3.3 3.3 5.3
Boost pressure mmHg   25 25 40
Boost compensator adjustment_02
Pump speed r/min   450 450 450
Rack position   R1(7.5)
Boost pressure kPa   8 8 8
Boost pressure mmHg   60 60 60
Timer adjustment
Pump speed r/min   -
Advance angle deg.   0.3
Remarks
Measure the actual speed.
 
Timer adjustment_02
Pump speed r/min   1100
Remarks
Measure the actual advance angle.
 
Timer adjustment_03
Pump speed r/min   -
Advance angle deg.   2.5 2.5 2.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106671-8010
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Set idle sub-spring (4)Main spring setting (5)Boost compensator stroke
----------
K=17
----------

Speed control lever angle

Test data 106671-8010
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=16deg+-5deg b=26deg+-5deg

Stop lever angle

Test data 106671-8010
N:Pump normal S:Stop the pump. (1)Speed = aa, rack position = bb (sealed at shipping)
----------
aa=0r/min bb=1-0.2mm
----------
a=25deg+-5deg b=70deg+-5deg

Timing setting

Test data 106671-8010
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)




Have questions with 106671-8010?





Group cross 106671-8010 ZEXEL

Hino 

9 400 616 966 
220005410A 
INJECTION-PUMP ASSEMBLY
EK100
106671-8010  

106672-3390 
 
220202920A 
INJECTION-PUMP ASSEMBLY
EP100T
 
220005430A 
INJECTION-PUMP ASSEMBLY
EP100
 
220005431A 
INJECTION-PUMP ASSEMBLY
EP100
9 400 616 967 
220005431B 
INJECTION-PUMP ASSEMBLY
EP100
 
220005600A 
INJECTION-PUMP ASSEMBLY
EK200
9 400 616 968 
220005600B 
INJECTION-PUMP ASSEMBLY
EK200
9 400 610 326 
220005650A 
INJECTION-PUMP ASSEMBLY
EK100
9 400 616 969 
220005900A 
INJECTION-PUMP ASSEMBLY
EK100
 
 
INJECTION-PUMP ASSEMBLY
EP100TI
9 400 616 970 
220203060A 
INJECTION-PUMP ASSEMBLY
EP100TI
 
220005920A 
INJECTION-PUMP ASSEMBLY
K13C
9 400 616 971 
220005921A 
INJECTION-PUMP ASSEMBLY
K13C
9 400 619 662 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 616 972 
220203051A 
INJECTION-PUMP ASSEMBLY
EP100-T
 
220005950A 
INJECTION-PUMP ASSEMBLY
K13C
 
220005951A 
INJECTION-PUMP ASSEMBLY
K13C
9 400 616 973 
220005952A 
INJECTION-PUMP ASSEMBLY
K13C
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