106671-8060 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066718060


106671-8060 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-8060 1066718060

Cross reference number

ZEXEL 106671-8060 1066718060


Zexel num
Bosch num
Firm num
Name
106671-8060 
106671-8061 
 
  HINO
INJECTION-PUMP ASSEMBLY
EP100TI *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-3620
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.5 4.44 4.5
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   10.6
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   302.8 300.8 304.8
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   3.9+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   14.5 11.5 17.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   218 213 223
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   (975)--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   (925)
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   1150
Advance angle deg.   2.5 2 3
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-8060
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Set idle sub-spring (4)Main spring setting
----------
K=7
----------

Speed control lever angle

Test data 106671-8060
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=6deg+-5deg b=29deg+-5deg

Stop lever angle

Test data 106671-8060
N:Pump normal S:Stop the pump. (1)Confirm that it returns to the non-injection position (N = aa).
----------
aa=300r/min
----------
a=53deg+-5deg b=53deg+-5deg c=49deg

Timing setting

Test data 106671-8060
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)




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