101603-2261 ZEXEL F 019 Z10 112 BOSCH INJECTION-PUMP ASSEMBLY f019z10112 1016032261


101603-2261 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH F 019 Z10 112 f019z10112
ZEXEL 101603-2261 1016032261

Service parts 101603-2261 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-5440
3. GOVERNOR 105921-8500
4. SUPPLY PUMP 105210-6060
5. AUTOM. ADVANCE MECHANIS 105672-0540
6. COUPLING PLATE 105662-1580
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105160-4450
11. Nozzle and Holder 236002830A
12. Open Pre:MPa(Kqf/cm2) 17.7{180}
13. NOZZLE-HOLDER 105030-4730
14. NOZZLE 105025-0780
15. NOZZLE SET

Include in #1:

101603-2261 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z10 112 f019z10112
ZEXEL 101603-2261 1016032261


Zexel num
Bosch num
Firm num
Name
101603-2261 
101603-2262 
F 019 Z10 112 
   
INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8260
Bosch type code   9 430 610 133
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2190
Opening pressure MPa   18
Opening pressure kgf/cm2   184
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131425-0620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4 3.97 4.03
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   -
Rack position   11.3
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   93 91 95
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   Z
Rack position   9+-0.5
Pump speed r/min   265 265 265
Each cylinder's injection qty mm3/st.   15 14 16
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11.3)
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   93 92 94
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.8
Pump speed r/min   1450 1450 1450
Average injection quantity mm3/st.   96 92 100
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   D
Rack position   R1-0.8
Pump speed r/min   580 580 580
Average injection quantity mm3/st.   74.5 70.5 78.5
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   140 140 150
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   1100+50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1450-50
Advance angle deg.   3.5 3.2 3.8
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101603-2261
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=L26
----------

Speed control lever angle

Test data 101603-2261
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=25.5mm
----------
a=38deg+-3deg b=20deg+-5deg

Stop lever angle

Test data 101603-2261
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa
----------
aa=35mm
----------
a=14.5deg+-5deg b=40deg+-5deg

0000001501 TAMPER PROOF

Test data 101603-2261
1. Method for setting tamperproof proofing (1)After governor adjustment (torque cam phase adjustment), move the load lever to increase the full rack position to Ra. (2)At pump speed N1, push in the screw (A) until the rack position is Rb. (3)Temporarily caulk using the tip of a screwdriver (4)Confirm that the rack at that time is at Rc. (5)Lock using setscrew (B). (Tightening torque = T) (6)Next, coat (C) with adhesive and then pressfit. (7)Then, readjust the full rack position using the load lever.
----------
N1=850r/min Ra=R1+0.45+-0.1mm Rb=R1+0.45+-0.1mm Rc=R1+0.45+-0.1mm
----------
T=3.4~4.9N-m(0.35~0.5Kgf-m)

0000001601 AIR CYLINDER

Test data 101603-2261
Adjustment of the air cylinder 1. Set the speed lever at the idling position. 2. Set the gap between the air cylinder (a) and the set bolt (b) to L1. 3. Set the speed at N1, apply positive pressure P1 to the air cylinder (a) and read the rack position. 4. Push set bolt (b) out and tighten nut (c) at N1 when the rack position is R1. 5. Apply positive pressure several times and confirm that the lever returns to the idle position at positive pressure P2. 6. Confirm that the rack position is R1 at positive pressure P1.
----------
L1=(8)mm R1=8.8+-0.1mm N1=475r/min P1=392+98kPa(4+1kgf/cm2) P2=0kPa(0kgf/cm2)
----------

Timing setting

Test data 101603-2261
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




Have questions with 101603-2261?





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101603-2261  

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