101603-2240 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016032240 220204600a


101603-2240 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101603-2240 1016032240
HINO 220204600A 220204600a

Cross reference number

ZEXEL 101603-2240 1016032240
HINO 220204600A 220204600a


Zexel num
Bosch num
Firm num
Name
101603-2240 
101603-2241 
 
220204600A  HINO
INJECTION-PUMP ASSEMBLY
H07C-T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.8 4.77 4.83
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   10.4
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   94 92.5 95.5
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the lever   *
Boost pressure kPa   24.7 24.7
Boost pressure mmHg   185 185
Injection quantity adjustment_02
Adjusting point   -
Rack position   6+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   10 9 11
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   130 130 140
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R1-0.8
Boost pressure kPa   4 2.7 5.3
Boost pressure mmHg   30 20 40
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R1(10.8)
Boost pressure kPa   11.3 11.3 11.3
Boost pressure mmHg   85 85 85
Timer adjustment
Pump speed r/min   900--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   850
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   1050
Advance angle deg.   1.5 1.2 1.8
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101603-2240
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Boost compensator stroke: BCL (6)Main spring setting
----------
K=12 BCL=0.8+-0.1mm
----------

Speed control lever angle

Test data 101603-2240
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=17deg+-5deg b=36deg+-5deg

Stop lever angle

Test data 101603-2240
N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery)
----------
aa=0r/min bb=1-0.5mm
----------
a=21deg+-5deg b=(55deg)

Timing setting

Test data 101603-2240
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




Have questions with 101603-2240?





Group cross 101603-2240 ZEXEL

Hino 

 
220008990B 
INJECTION-PUMP ASSEMBLY
J-2
 
220008992A 
INJECTION-PUMP ASSEMBLY
J-2
 
220008991A 
INJECTION-PUMP ASSEMBLY
J-2
F 01G 09U 03S 
220008993A 
INJECTION-PUMP ASSEMBLY
J-2
F 01G 09U 03T 
220008994A 
INJECTION-PUMP ASSEMBLY
J-2
F 019 Z20 465 
220008995A 
INJECTION-PUMP ASSEMBLY
J-2
F 01G 09U 03U 
220008996A 
INJECTION-PUMP ASSEMBLY
J-2
 
220009000B 
INJECTION-PUMP ASSEMBLY
J-2
 
220009002A 
INJECTION-PUMP ASSEMBLY
J-2
9 400 619 796 
220009003A 
INJECTION-PUMP ASSEMBLY
J-2
F 01G 09U 03V 
220009004A 
INJECTION-PUMP ASSEMBLY
J-2
F 01G 09U 03W 
220009005A 
INJECTION-PUMP ASSEMBLY
J-2
F 01G 09U 03X 
220009006A 
INJECTION-PUMP ASSEMBLY
J-2
9 400 615 043 
220009007A 
INJECTION-PUMP ASSEMBLY
J-2
 
 
INJECTION-PUMP ASSEMBLY

Hino 

 
S220204551A 
INJECTION-PUMP ASSEMBLY
9 400 615 044 
220204551A 
INJECTION-PUMP ASSEMBLY
H07C-T
 
220009010B 
INJECTION-PUMP ASSEMBLY
J-2
F 01G 09U 03Y 
220009011A 
INJECTION-PUMP ASSEMBLY
J-2
F 01G 09U 03Z 
 
INJECTION-PUMP ASSEMBLY

Hino 

F 01G 09U 040 
220009011B 
INJECTION-PUMP ASSEMBLY
J-2
101603-2240  

101603-2241 
 
220204600A 
INJECTION-PUMP ASSEMBLY
H07C-T
9 400 610 639 
220204601A 
INJECTION-PUMP ASSEMBLY
H07C-T
 
220009060A 
INJECTION-PUMP ASSEMBLY
H07D
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 610 640 
220009060B 
INJECTION-PUMP ASSEMBLY
H07D
 
220009070A 
INJECTION-PUMP ASSEMBLY
H07D
F 019 Z10 112 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 615 045 
220009070B 
INJECTION-PUMP ASSEMBLY
H07D
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220204630A 
INJECTION-PUMP ASSEMBLY
H07C-T
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220204620A 
INJECTION-PUMP ASSEMBLY
W06D-T
F 019 Z10 274 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 615 046 
220204620B 
INJECTION-PUMP ASSEMBLY
W06D-T
9 400 610 643 
220204660A 
INJECTION-PUMP ASSEMBLY
W06E
9 400 611 512 
220204660B 
INJECTION-PUMP ASSEMBLY
W06E
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