101603-2290 ZEXEL 9 400 610 643 BOSCH INJECTION-PUMP ASSEMBLY 9400610643 1016032290 220204660a


101603-2290 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 610 643 9400610643
ZEXEL 101603-2290 1016032290
HINO 220204660A 220204660a

Service parts 101603-2290 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-9940
3. GOVERNOR 105402-2590
4. SUPPLY PUMP 105220-5300
5. AUTOM. ADVANCE MECHANIS 105676-1010
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-5161
11. Nozzle and Holder 23600-2142A
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105041-5041
14. NOZZLE 105015-8241
15. NOZZLE SET

Include in #1:

101603-2290 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 643 9400610643
ZEXEL 101603-2290 1016032290
HINO 220204660A 220204660a


Zexel num
Bosch num
Firm num
Name
101603-2290 
101603-2291 
9 400 610 643 
220204660A  HINO
INJECTION-PUMP ASSEMBLY
W06E * K 14BE PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.45 3.42 3.48
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   9
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   37.8 35.8 39.8
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.9+-0.5
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   13.5 12 15
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   80 80 90
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   900--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   850
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   1050
Advance angle deg.   1.5 1.2 1.8
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101603-2290
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Main spring setting (5)Set idle sub-spring (6)Set the torque spring.
----------
K=14
----------

Speed control lever angle

Test data 101603-2290
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=9deg+-5deg b=17deg+-5deg

Stop lever angle

Test data 101603-2290
N:Pump normal S:Stop the pump. (1)Rack position aa or less, pump speed bb
----------
aa=7.4mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

Test data 101603-2290
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




Have questions with 101603-2290?





Group cross 101603-2290 ZEXEL

Hino 

 
220008990B 
INJECTION-PUMP ASSEMBLY
J-2
 
220008992A 
INJECTION-PUMP ASSEMBLY
J-2
 
220008991A 
INJECTION-PUMP ASSEMBLY
J-2
F 01G 09U 03S 
220008993A 
INJECTION-PUMP ASSEMBLY
J-2
F 01G 09U 03T 
220008994A 
INJECTION-PUMP ASSEMBLY
J-2
F 019 Z20 465 
220008995A 
INJECTION-PUMP ASSEMBLY
J-2
F 01G 09U 03U 
220008996A 
INJECTION-PUMP ASSEMBLY
J-2
 
220009000B 
INJECTION-PUMP ASSEMBLY
J-2
 
220009002A 
INJECTION-PUMP ASSEMBLY
J-2
9 400 619 796 
220009003A 
INJECTION-PUMP ASSEMBLY
J-2
F 01G 09U 03V 
220009004A 
INJECTION-PUMP ASSEMBLY
J-2
F 01G 09U 03W 
220009005A 
INJECTION-PUMP ASSEMBLY
J-2
F 01G 09U 03X 
220009006A 
INJECTION-PUMP ASSEMBLY
J-2
9 400 615 043 
220009007A 
INJECTION-PUMP ASSEMBLY
J-2
 
 
INJECTION-PUMP ASSEMBLY

Hino 

 
S220204551A 
INJECTION-PUMP ASSEMBLY
9 400 615 044 
220204551A 
INJECTION-PUMP ASSEMBLY
H07C-T
 
220009010B 
INJECTION-PUMP ASSEMBLY
J-2
F 01G 09U 03Y 
220009011A 
INJECTION-PUMP ASSEMBLY
J-2
F 01G 09U 03Z 
 
INJECTION-PUMP ASSEMBLY

Hino 

F 01G 09U 040 
220009011B 
INJECTION-PUMP ASSEMBLY
J-2
 
220204600A 
INJECTION-PUMP ASSEMBLY
H07C-T
9 400 610 639 
220204601A 
INJECTION-PUMP ASSEMBLY
H07C-T
 
220009060A 
INJECTION-PUMP ASSEMBLY
H07D
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 610 640 
220009060B 
INJECTION-PUMP ASSEMBLY
H07D
 
220009070A 
INJECTION-PUMP ASSEMBLY
H07D
F 019 Z10 112 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 615 045 
220009070B 
INJECTION-PUMP ASSEMBLY
H07D
9 400 610 641 
220204630A 
INJECTION-PUMP ASSEMBLY
H07C-T
9 400 610 642 
220204620A 
INJECTION-PUMP ASSEMBLY
W06D-T
F 019 Z10 274 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 615 046 
220204620B 
INJECTION-PUMP ASSEMBLY
W06D-T
101603-2290  

101603-2291 
9 400 610 643 
220204660A 
INJECTION-PUMP ASSEMBLY
W06E
9 400 611 512 
220204660B 
INJECTION-PUMP ASSEMBLY
W06E
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