101603-2250 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016032250 220009060a


101603-2250 INJECTION-PUMP ASSEMBLY
Rating:
13
Buy INJECTION-PUMP ASSEMBLY 101603-2250 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

ZEXEL 101603-2250 1016032250
HINO 220009060A 220009060a

Cross reference number

ZEXEL 101603-2250 1016032250
HINO 220009060A 220009060a


Zexel num
Bosch num
Firm num
Name
101603-2250 
101603-2251 
 
220009060A  HINO
INJECTION-PUMP ASSEMBLY
H07D * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8260
Bosch type code   9 430 610 133
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2190
Opening pressure MPa   18
Opening pressure kgf/cm2   184
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131425-0620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4 3.97 4.03
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   -
Rack position   11.3
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   93 91 95
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   Z
Rack position   9+-0.5
Pump speed r/min   265 265 265
Each cylinder's injection qty mm3/st.   15 14 16
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11.3)
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   93 92 94
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.8
Pump speed r/min   1450 1450 1450
Average injection quantity mm3/st.   96 92 100
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   D
Rack position   R1-0.8
Pump speed r/min   580 580 580
Average injection quantity mm3/st.   74.5 70.5 78.5
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   140 140 150
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   1100+50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1450-50
Advance angle deg.   3.5 3.2 3.8
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101603-2250
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=L26
----------

Speed control lever angle

Test data 101603-2250
F:Full speed I:Idle (1)Use the pin at R = aa (2)Stopper bolt set position 'H'
----------
aa=57mm
----------
a=38deg+-3deg b=44deg+-5deg

Stop lever angle

Test data 101603-2250
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa
----------
aa=35mm
----------
a=14.5deg+-5deg b=40deg+-5deg

0000001501 TAMPER PROOF

Test data 101603-2250
1. Method for setting tamperproof proofing (1)Perform after governor adjustment (torque cam phase adjustment). (2)Increase the full rack position to Ra using the load lever. (3)Push in screw (A) to Rb. (4)Temporarily caulk using the tip of a screwdriver (5)Confirm that the rack at that time is at Rb . (6)Lock using setscrew (B). (Tightening torque = T) (7)Pressfit (C) after applying adhesive. (8)Readjust the full rack using the load lever.
----------
Ra=R1+0.45+-0.1mm Rb=R1+0.45+-0.1mm
----------
T=3.4~4.9N-m(0.35~0.5Kgf-m)

Timing setting

Test data 101603-2250
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




Have questions with 101603-2250?





Group cross 101603-2250 ZEXEL

Hino 

 
220008990B 
INJECTION-PUMP ASSEMBLY
J-2
 
220008992A 
INJECTION-PUMP ASSEMBLY
J-2
 
220008991A 
INJECTION-PUMP ASSEMBLY
J-2
F 01G 09U 03S 
220008993A 
INJECTION-PUMP ASSEMBLY
J-2
F 01G 09U 03T 
220008994A 
INJECTION-PUMP ASSEMBLY
J-2
F 019 Z20 465 
220008995A 
INJECTION-PUMP ASSEMBLY
J-2
F 01G 09U 03U 
220008996A 
INJECTION-PUMP ASSEMBLY
J-2
 
220009000B 
INJECTION-PUMP ASSEMBLY
J-2
 
220009002A 
INJECTION-PUMP ASSEMBLY
J-2
9 400 619 796 
220009003A 
INJECTION-PUMP ASSEMBLY
J-2
F 01G 09U 03V 
220009004A 
INJECTION-PUMP ASSEMBLY
J-2
F 01G 09U 03W 
220009005A 
INJECTION-PUMP ASSEMBLY
J-2
F 01G 09U 03X 
220009006A 
INJECTION-PUMP ASSEMBLY
J-2
9 400 615 043 
220009007A 
INJECTION-PUMP ASSEMBLY
J-2
 
 
INJECTION-PUMP ASSEMBLY

Hino 

 
S220204551A 
INJECTION-PUMP ASSEMBLY
9 400 615 044 
220204551A 
INJECTION-PUMP ASSEMBLY
H07C-T
 
220009010B 
INJECTION-PUMP ASSEMBLY
J-2
F 01G 09U 03Y 
220009011A 
INJECTION-PUMP ASSEMBLY
J-2
F 01G 09U 03Z 
 
INJECTION-PUMP ASSEMBLY

Hino 

F 01G 09U 040 
220009011B 
INJECTION-PUMP ASSEMBLY
J-2
 
220204600A 
INJECTION-PUMP ASSEMBLY
H07C-T
9 400 610 639 
220204601A 
INJECTION-PUMP ASSEMBLY
H07C-T
101603-2250  

101603-2251 
 
220009060A 
INJECTION-PUMP ASSEMBLY
H07D
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 610 640 
220009060B 
INJECTION-PUMP ASSEMBLY
H07D
 
220009070A 
INJECTION-PUMP ASSEMBLY
H07D
F 019 Z10 112 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 615 045 
220009070B 
INJECTION-PUMP ASSEMBLY
H07D
9 400 610 641 
220204630A 
INJECTION-PUMP ASSEMBLY
H07C-T
9 400 610 642 
220204620A 
INJECTION-PUMP ASSEMBLY
W06D-T
F 019 Z10 274 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 615 046 
220204620B 
INJECTION-PUMP ASSEMBLY
W06D-T
9 400 610 643 
220204660A 
INJECTION-PUMP ASSEMBLY
W06E
9 400 611 512 
220204660B 
INJECTION-PUMP ASSEMBLY
W06E
Back to top