101402-2131 ZEXEL 9 400 613 856 BOSCH INJECTION-PUMP ASSEMBLY 9400613856 1014022131 220203340b


101402-2131 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 613 856 9400613856
ZEXEL 101402-2131 1014022131
HINO 220203340B 220203340b

Service parts 101402-2131 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101040-9233
3. GOVERNOR 105400-5570
4. SUPPLY PUMP 105220-5140
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156636-4821
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-5020
11. Nozzle and Holder 23600-1700
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105041-5050
14. NOZZLE 105015-6180
15. NOZZLE SET

Include in #1:

101402-2131 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 856 9400613856
ZEXEL 101402-2131 1014022131
HINO 220203340B 220203340b


Zexel num
Bosch num
Firm num
Name
101402-2131 
9 400 613 856 
220203340B  HINO
INJECTION-PUMP ASSEMBLY
W04C-T K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.1 3.05 3.15
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   7.4
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   68.6 66.6 70.6
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   6+-0.5
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   10.1 8.6 11.6
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   10+-0.5
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   97 97 107
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101402-2131
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Idle sub spring setting: L1. (4)Rack difference between N = N1 and N = N2
----------
K=11 L1=5.3-0.5mm N1=750r/min N2=350r/min
----------

Speed control lever angle

Test data 101402-2131
F:Full speed I:Idle S:Stop (1)Set the pump speed at aa. ( At delivery ) (2)Set the pump speed at bb.
----------
aa=900r/min bb=750r/min
----------
a=(4deg)+-5deg b=32deg+-3deg c=(5deg)+-5deg d=(14deg)+-5deg

Stop lever angle

Test data 101402-2131
N:Pump normal S:Stop the pump. (1)At delivery
----------

----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

Test data 101402-2131
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




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