101402-2110 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014022110 220203210a


101402-2110 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101402-2110 1014022110
HINO 220203210A 220203210a

Cross reference number

ZEXEL 101402-2110 1014022110
HINO 220203210A 220203210a


Zexel num
Bosch num
Firm num
Name
101402-2110 
101402-2111 
 
220203210A  HINO
INJECTION-PUMP ASSEMBLY
W04C-T *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.2 3.17 3.23
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.75 90.25
Difference between angles 2
Cal 1-4
deg.   180 179.75 180.25
Difference between angles 3
Cyl.1-2
deg.   270 269.75 270.25
Injection quantity adjustment
Adjusting point   A
Rack position   10.1
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   92.5 90.5 94.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.1+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   12.1 10.6 13.6
Max. variation between cylinders %   0 -15 15
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101402-2110
N:Pump speed R:Rack position (mm) (1)Target notch: K
----------
K=7
----------

Speed control lever angle

Test data 101402-2110
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=15deg+-5deg b=30deg+-5deg

Stop lever angle

Test data 101402-2110
N:Pump normal S:Stop the pump.
----------

----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

Test data 101402-2110
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




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