101402-2101 ZEXEL 9 400 612 154 BOSCH INJECTION-PUMP ASSEMBLY 9400612154 1014022101 220203171b


101402-2101 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 612 154 9400612154
ZEXEL 101402-2101 1014022101
HINO 220203171B 220203171b

Service parts 101402-2101 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101040-9360
3. GOVERNOR 105401-0281
4. SUPPLY PUMP 105220-5300
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156636-8820
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-4380
11. Nozzle and Holder 23600-1780
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105041-5090
14. NOZZLE 105015-7080
15. NOZZLE SET

Include in #1:

101402-2101 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 612 154 9400612154
ZEXEL 101402-2101 1014022101
HINO 220203171B 220203171b


Zexel num
Bosch num
Firm num
Name
101402-2101 
101402-2102 
9 400 612 154 
220203171B  HINO
INJECTION-PUMP ASSEMBLY
W04C-TI * K 14BC PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.2 3.17 3.23
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.75 90.25
Difference between angles 2
Cal 1-4
deg.   180 179.75 180.25
Difference between angles 3
Cyl.1-2
deg.   270 269.75 270.25
Injection quantity adjustment
Adjusting point   A
Rack position   10.7
Pump speed r/min   1510 1510 1510
Average injection quantity mm3/st.   113 111 115
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   60 60
Boost pressure mmHg   450 450
Injection quantity adjustment_02
Adjusting point   B
Rack position   7+-0.5
Pump speed r/min   280 280 280
Average injection quantity mm3/st.   8.9 7.4 10.4
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R1-2
Boost pressure kPa   10.7 8 13.4
Boost pressure mmHg   80 60 100
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   R1(10.7)
Boost pressure kPa   46.7 40 53.4
Boost pressure mmHg   350 300 400

Test data Ex:

Governor adjustment

Test data 101402-2101
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub-spring (4)Main spring setting (5)Boost compensator stroke
----------
K=9
----------

Speed control lever angle

Test data 101402-2101
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=15deg+-5deg b=27deg+-5deg

Stop lever angle

Test data 101402-2101
N:Pump normal S:Stop the pump. (1)Speed = aa, rack position = bb (sealed at shipping) (2)Normal
----------
aa=0r/min bb=1-0.2mm
----------
a=21deg+-5deg b=(55deg)

Timing setting

Test data 101402-2101
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




Have questions with 101402-2101?





Group cross 101402-2101 ZEXEL

Hino 

 
220203170A 
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101402-2101  

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