106682-3081 ZEXEL 9 400 611 959 BOSCH INJECTION-PUMP ASSEMBLY 9400611959 1066823081 220206031a

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 611 959 9400611959

ZEXEL 106682-3081 1066823081

HINO 220206031A 220206031a

Service parts 106682-3081 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106068-3520

3. GOVERNOR 105407-7690

4. SUPPLY PUMP 105237-5520

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105664-0970

7. COUPLING PLATE 156639-3420

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-8541

11. Nozzle and Holder 23600-3350B

12. Open Pre:MPa(Kqf/cm2) 17.7{180}/21.6{220}

13. NOZZLE-HOLDER 105030-3531

14. NOZZLE

15. NOZZLE SET 105019-2460

Include in #1:

106682-3081 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 959 9400611959

ZEXEL 106682-3081 1066823081

HINO 220206031A 220206031a

Zexel num

Bosch num

Firm num

Name

106682-3081

9 400 611 959

220206031A HINO

INJECTION-PUMP ASSEMBLY
P11B-TI K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1000

Overflow valve 134424-0820

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.3 3.27 3.33

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point A

Rack position 15

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 448 445 451

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Boost pressure kPa 131 131

Boost pressure mmHg 980 980

Injection quantity adjustment_02

Adjusting point D

Rack position 6+-0.5

Pump speed r/min 285 285 285

Average injection quantity mm3/st. 8.5 6.5 10.5

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_03

Adjusting point E

Rack position (16.6)+- 0.1

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 430 420 440

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Remarks
Boost compensatory excess lever at excess.

Boost compensator adjustment

Pump speed r/min 700 700 700

Rack position R2(10.6)

Boost pressure kPa 26.7 24 29.4

Boost pressure mmHg 200 180 220

Boost compensator adjustment_02

Pump speed r/min 700 700 700

Rack position R1(15)

Boost pressure kPa 117 117 117

Boost pressure mmHg 880 880 880

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator excessive fuel lever setting: L1 (at boost pressure 0) (4)Boost compensator stroke: BCL (5)Set idle sub-spring (6)Main spring setting (7)Damper spring setting
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K=7 L1=(16.6)+-0.1mm BCL=(4.4)mm
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