106682-3000 ZEXEL F 019 Z10 427 BOSCH INJECTION-PUMP ASSEMBLY f019z10427 1066823000 220204210a


106682-3000 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH F 019 Z10 427 f019z10427
ZEXEL 106682-3000 1066823000
HINO 220204210A 220204210a

Service parts 106682-3000 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106068-2430
3. GOVERNOR 105407-5210
4. SUPPLY PUMP 105237-4530
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105664-0970
7. COUPLING PLATE 156638-5720
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-6900
11. Nozzle and Holder 23600-2590A
12. Open Pre:MPa(Kqf/cm2) 21.1{215}
13. NOZZLE-HOLDER 105030-3520
14. NOZZLE 105015-9470
15. NOZZLE SET

Include in #1:

106682-3000 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z10 427 f019z10427
ZEXEL 106682-3000 1066823000
HINO 220204210A 220204210a


Zexel num
Bosch num
Firm num
Name
106682-3000 
106682-3001 
F 019 Z10 427 
220204210A  HINO
INJECTION-PUMP ASSEMBLY
K13B-TI * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1000
Overflow valve (drive side)   134424-0820
Overflow valve opening pressure (drive side) kPa   127 107 147
Overflow valve opening pressure (drive side) kgf/cm2   1.3 1.1 1.5
Overflow valve (governor side)   134424-0820
Overflow valve opening pressure (governor side) kPa   127 107 147
Overflow valve opening pressure (governor side) kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.3 3.27 3.33
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   14.4
Pump speed r/min   1110 1110 1110
Average injection quantity mm3/st.   427 424 430
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   58.7 58.7
Boost pressure mmHg   440 440
Injection quantity adjustment_02
Adjusting point   B
Rack position   5+-0.5
Pump speed r/min   265 265 265
Average injection quantity mm3/st.   14 11 17
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R1-3.9
Boost pressure kPa   21.3 18.6 24
Boost pressure mmHg   160 140 180
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R1(14.4)
Boost pressure kPa   45.3 45.3 45.3
Boost pressure mmHg   340 340 340

Test data Ex:

Governor adjustment

Test data 106682-3000
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator excessive fuel lever at operation: L1 (at 0 boost pressure) (4)Boost compensator stroke: BCL (5)Set idle sub-spring (6)Main spring setting
----------
K=6 L1=15.4+0.2mm BCL=3.9+-0.1mm
----------

Speed control lever angle

Test data 106682-3000
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=9deg+-5deg b=38deg+-5deg

Stop lever angle

Test data 106682-3000
N:Pump normal S:Stop the pump.
----------

----------
a=27deg+-5deg b=53deg+-5deg

0000001101

Test data 106682-3000
N:Normal B:When boosted (1)Rack position = aa at boost pressure 0. (2)Drive side
----------
aa=15.4+0.2mm
----------
a=(18deg) b=(15deg)

0000001501 Q ADJUSTMENT PIPING

Test data 106682-3000
Fuel hose adjusting procedure Fuel inlet hose A Fuel inlet hose B Fuel hose C ( (for bypass) (D) Overflow valve 1. Because the pump gallery is divided into two, be careful of the fuel piping. (1)Connect the fuel inlet hose to port (a). (2)Connect the fuel hose (for bypass) to ports (b) and (c). (3)Assemble the overflow valve (D) to the fuel outlet hose and connect to port (d).
----------

----------

Timing setting

Test data 106682-3000
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(2deg)




Have questions with 106682-3000?





Group cross 106682-3000 ZEXEL

Hino 

106682-3000  

106682-3001 
F 019 Z10 427 
220204210A 
INJECTION-PUMP ASSEMBLY
K13B-TI
F 019 Z10 428 
220204211A 
INJECTION-PUMP ASSEMBLY
K13B-TI
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220204211B 
INJECTION-PUMP ASSEMBLY
K13B-TI
9 400 610 969 
 
INJECTION-PUMP ASSEMBLY
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Hino 

F 019 Z10 430 
220204212A 
INJECTION-PUMP ASSEMBLY
K13B-TI
9 400 617 517 
220204211C 
INJECTION-PUMP ASSEMBLY
K13B-TI
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