106682-3091 ZEXEL 9 400 612 545 BOSCH INJECTION-PUMP ASSEMBLY 9400612545 1066823091 220206041a

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 612 545 9400612545

ZEXEL 106682-3091 1066823091

HINO 220206041A 220206041a

Service parts 106682-3091 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106068-3520

3. GOVERNOR 105407-7690

4. SUPPLY PUMP 105237-5520

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105664-0970

7. COUPLING PLATE 156639-3420

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-8551

11. Nozzle and Holder 23600-3360B

12. Open Pre:MPa(Kqf/cm2) 17.7{180}/21.6{220}

13. NOZZLE-HOLDER 105030-3531

14. NOZZLE

15. NOZZLE SET 105019-2470

Include in #1:

106682-3091 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 612 545 9400612545

ZEXEL 106682-3091 1066823091

HINO 220206041A 220206041a

Zexel num

Bosch num

Firm num

Name

106682-3091

9 400 612 545

220206041A HINO

INJECTION-PUMP ASSEMBLY
P11B-TI K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1000

Overflow valve 134424-0820

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.3 3.27 3.33

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point A

Rack position 14.2

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 407 404 410

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Boost pressure kPa 120 120

Boost pressure mmHg 900 900

Injection quantity adjustment_02

Adjusting point B

Rack position R2(10.65 )

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 187 184 190

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_03

Adjusting point D

Rack position 6.1+-0.5

Pump speed r/min 285 285 285

Average injection quantity mm3/st. 8 6 10

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_04

Adjusting point E

Rack position (16.5)+- 0.1

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 425 415 435

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Remarks
Boost compensatory excess lever at excess.

Boost compensator adjustment

Pump speed r/min 700 700 700

Rack position R2(10.65 )

Boost pressure kPa 26.7 24 29.4

Boost pressure mmHg 200 180 220

Boost compensator adjustment_02

Pump speed r/min 700 700 700

Rack position R1(14.2)

Boost pressure kPa 107 107 107

Boost pressure mmHg 800 800 800

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator excessive fuel lever at operation: L1 (at 0 boost pressure) (4)Boost compensator stroke: BCL (5)Set idle sub-spring (6)Main spring setting (7)Damper spring setting
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K=7 L1=(16.5)+-0.1mm BCL=(3.55)mm
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