106672-3762 ZEXEL 9 400 617 112 BOSCH INJECTION-PUMP ASSEMBLY 9400617112 1066723762 220205110b

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 617 112 9400617112

ZEXEL 106672-3762 1066723762

HINO 220205110B 220205110b

Service parts 106672-3762 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-1070

3. GOVERNOR 105407-6471

4. SUPPLY PUMP 105207-1800

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105662-0910

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-5273

11. Nozzle and Holder 23600-1561C

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105031-4451

14. NOZZLE 105015-4920

15. NOZZLE SET

Include in #1:

106672-3762 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 112 9400617112

ZEXEL 106672-3762 1066723762

HINO 220205110B 220205110b

Zexel num

Bosch num

Firm num

Name

106672-3762

9 400 617 112

220205110B HINO

INJECTION-PUMP ASSEMBLY
M10C-TB K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-1420

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.9 3.85 3.95

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 10.6

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 122 119 125

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the rack *

Boost pressure kPa 40 40

Boost pressure mmHg 300 300

Injection quantity adjustment_02

Adjusting point B

Rack position 8.2+-0.5

Pump speed r/min 360 360 360

Average injection quantity mm3/st. 14 11 17

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_03

Adjusting point F

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 187 177 197

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Rack limit *

Boost compensator adjustment

Pump speed r/min 600 600 600

Rack position R1-0.55

Boost pressure kPa 3.3 3.3 5.3

Boost pressure mmHg 25 25 40

Boost compensator adjustment_02

Pump speed r/min 600 600 600

Rack position R1(11.15 )

Boost pressure kPa 26.7 26.7 26.7

Boost pressure mmHg 200 200 200

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Stop lever normal setting (4)RACK LIMIT (5)Boost compensator stroke: BCL (6)Set idle sub-spring
----------
K=11 BCL=0.55+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle (1)When pump speed set at aa (2)Set the pump speed at bb. (3)Stopper bolt setting (4)Stopper bolt setting
----------
aa=750r/min bb=900r/min
----------
a=0deg+-5deg b=5deg+-5deg c=18deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Normal stop (2)Pump speed aa and rack position bb (to be sealed at delivery) (3)Stopper bolt setting (4)Rack position = cc (5)Set for delivery (normal side setscrew is backed off dd from normal setting). (6)Stopper bolt setting
----------
aa=0r/min bb=2.5-0.5mm cc=13.5+-0.1mm dd=2.5+-0.5mm
----------
a=10deg+-5deg b=37deg+-5deg cc=(19deg)