106672-3740 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066723740 220204990a


106672-3740 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106672-3740 1066723740
HINO 220204990A 220204990a

Service parts 106672-3740 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-1070
3. GOVERNOR 105407-6550
4. SUPPLY PUMP 105217-1920
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105662-0910
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5273
11. Nozzle and Holder 23600-1561C
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105031-4451
14. NOZZLE 105015-4920
15. NOZZLE SET

Include in #1:

106672-3740 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106672-3740 1066723740
HINO 220204990A 220204990a


Zexel num Bosch num Firm num Firm Name
106672-3740 
106672-3741 
  220204990A  HINO INJECTION-PUMP ASSEMBLY
M10C-TB * K

Calibration Data:



Adjustment conditions
Test oil   ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe mm   8-3-600
Outer diameter - inner diameter - length (mm)
Overflow valve   134424-1420
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)   R
Right


Injection timing adjustment
Direction of rotation (viewed from drive side)   R
Right
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.9 3.85 3.95
Beginning of injection position   NO.1
Drive side
Difference between angles 1 deg.   60 59.5 60.5
Cal 1-4
Difference between angles 2 deg.   120 119.5 120.5
Cyl.1-2
Difference between angles 3 deg.   180 179.5 180.5
Cal 1-6
Difference between angles 4 deg.   240 239.5 240.5
Cal 1-3
Difference between angles 5 deg.   300 299.5 300.5
Cal 1-5


Injection quantity adjustment
Adjusting point   A
Rack position   9.8
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   89.3 88.3 90.3
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Boost pressure kPa   74.6 74.6
Boost pressure mmHg   560 560


Injection quantity adjustment_02
Adjusting point   B
Rack position   8.2+-0.5
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   14 11 17
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0


Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   187 177 197
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *


Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   9.5
Boost pressure kPa   3.3 3.3 5.3
Boost pressure mmHg   25 25 40


Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   10.9
Boost pressure kPa   61.3 61.3 61.3
Boost pressure mmHg   460 460 460

Test data Ex:



Governor adjustment

Test data 106672-3740 N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke (5)Main spring setting (6)Set idle sub-spring
----------
K=18
----------



Speed control lever angle

Test data 106672-3740 F:Full speed I:Idle (1)Set the pump speed at aa (2)Stopper bolt setting (3)When pump speed set at bb (4)Stopper bolt setting
----------
aa=900r/min bb=750r/min
----------
a=(8deg)+-5deg b=(18deg)+-5deg c=(5deg)+-5deg



Stop lever angle

Test data 106672-3740 N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery)
----------
aa=0r/min bb=1-0.5mm
----------
a=25deg+-5deg b=70deg+-5deg



Timing setting

Test data 106672-3740 (1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




Have questions with 106672-3740?





Group cross 106672-3740 ZEXEL

Hino 

106672-3700 
106672-3701 
  220204570A  INJECTION-PUMP ASSEMBLY
P09C-T
106672-3701 
106672-3702 
  220204571A  INJECTION-PUMP ASSEMBLY
P09C-T
106672-3702 
106672-3703 
9 400 619 865  220204572A  INJECTION-PUMP ASSEMBLY
P09C-T
106672-3703 
106672-3704 
9 400 617 109  220204572B  INJECTION-PUMP ASSEMBLY
P09C-T
106672-3704  F 019 Z20 110  220204572C  INJECTION-PUMP ASSEMBLY
P09C-T
106672-3710  9 400 617 110  220204690A  INJECTION-PUMP ASSEMBLY
M10C-T
106672-3720 
106672-3721 
9 400 610 905    INJECTION-PUMP ASSEMBLY

Hino 

106672-3721  9 400 611 214  220204880A  INJECTION-PUMP ASSEMBLY
M10C-TB
106672-3730 
106672-3731 
  220204940A  INJECTION-PUMP ASSEMBLY
M10C-T
106672-3731 
106672-3732 
9 400 610 906    INJECTION-PUMP ASSEMBLY

Hino 

106672-3732  9 400 611 213  220204941A  INJECTION-PUMP ASSEMBLY
M10C-TB
106672-3740 
106672-3741 
  220204990A  INJECTION-PUMP ASSEMBLY
M10C-TB
106672-3741 
106672-3742 
9 400 619 769    INJECTION-PUMP ASSEMBLY

Hino 

106672-3742 
106672-3743 
9 400 617 111  220204990B  INJECTION-PUMP ASSEMBLY
M10C-TB
106672-3743  F 019 Z20 111  220204990C  INJECTION-PUMP ASSEMBLY
M10C-TB
106672-3750      INJECTION-PUMP ASSEMBLY
K13D-TA
106672-3760 
106672-3761 
9 400 610 907    INJECTION-PUMP ASSEMBLY

Hino 

106672-3761 
106672-3762 
  220205110A  INJECTION-PUMP ASSEMBLY
M10C-TB
106672-3762  9 400 617 112  220205110B  INJECTION-PUMP ASSEMBLY
M10C-TB
106672-3770 
106672-3771 
9 400 619 807    INJECTION-PUMP ASSEMBLY

Hino 

106672-3771  9 400 617 113  220205250A  INJECTION-PUMP ASSEMBLY
EK130-T
106672-3780  9 400 617 114  220205370A  INJECTION-PUMP ASSEMBLY
EK130-T
106672-3790      INJECTION-PUMP ASSEMBLY

Hino 

106672-3791  9 400 611 953  220205380A  INJECTION-PUMP ASSEMBLY
M10C-T
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