106672-3731 ZEXEL 9 400 610 906 BOSCH INJECTION-PUMP ASSEMBLY 9400610906 1066723731


106672-3731 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 610 906 9400610906
ZEXEL 106672-3731 1066723731

Service parts 106672-3731 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-1070
3. GOVERNOR 105407-6471
4. SUPPLY PUMP 105217-1301
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105662-0910
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5273
11. Nozzle and Holder 23600-1561C
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105031-4451
14. NOZZLE 105015-4920
15. NOZZLE SET

Include in #1:

106672-3731 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 906 9400610906
ZEXEL 106672-3731 1066723731


Zexel num
Bosch num
Firm num
Name
106672-3731 
106672-3732 
9 400 610 906 
   
INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-1420
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.9 3.85 3.95
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.8
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   89.3 88.3 90.3
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Boost pressure kPa   40 40
Boost pressure mmHg   300 300
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.2+-0.5
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   14 11 17
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   187 177 197
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   10.35
Boost pressure kPa   3.3 3.3 5.3
Boost pressure mmHg   25 25 40
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   10.9
Boost pressure kPa   26.7 26.7 26.7
Boost pressure mmHg   200 200 200

Test data Ex:

Governor adjustment

Test data 106672-3731
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Stop lever normal position setting (4)RACK LIMIT (5)Boost compensator stroke (6)Main spring setting (7)Set idle sub-spring
----------
K=15
----------

Speed control lever angle

Test data 106672-3731
F:Full speed I:Idle (1)When pump speed set at aa (2)Set the pump speed at bb. (3)Stopper bolt setting (4)Stopper bolt setting
----------
aa=750r/min bb=900r/min
----------
a=(7deg)+-5deg b=(17deg)+-5deg c=(5deg)+-5deg

Stop lever angle

Test data 106672-3731
N:Pump normal S:Stop the pump. (1)At delivery (2)Pump speed aa and rack position bb (to be sealed at delivery) (3)Stopper bolt setting (4)Rack position = cc (5)Set for delivery (normal side setscrew is backed off dd from normal setting). (6)Stopper bolt setting
----------
aa=0r/min bb=2.5-0.5mm cc=13.5+-0.1mm dd=2.5+-0.5mm
----------
a=10deg+-5deg b=37deg+-5deg c=(19deg)

Timing setting

Test data 106672-3731
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




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