106672-3701 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066723701 220204571a


106672-3701 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106672-3701 1066723701
HINO 220204571A 220204571a

Service parts 106672-3701 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-0840
3. GOVERNOR 105407-6010
4. SUPPLY PUMP 105217-1301
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105662-0910
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-5530
11. Nozzle and Holder 23600-1870A
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105030-4100
14. NOZZLE 105015-7220
15. NOZZLE SET

Include in #1:

106672-3701 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106672-3701 1066723701
HINO 220204571A 220204571a


Zexel num Bosch num Firm num Firm Name
106672-3701 
106672-3702 
  220204571A  HINO INJECTION-PUMP ASSEMBLY
P09C-T * K

Calibration Data:



Adjustment conditions
Test oil   ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe mm   8-3-600
Outer diameter - inner diameter - length (mm)
Overflow valve   134424-1420
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)   R
Right


Injection timing adjustment
Direction of rotation (viewed from drive side)   R
Right
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.5 4.4 4.5
Beginning of injection position   NO.1
Drive side
Difference between angles 1 deg.   60 59.5 60.5
Cal 1-4
Difference between angles 2 deg.   120 119.5 120.5
Cyl.1-2
Difference between angles 3 deg.   180 179.5 180.5
Cal 1-6
Difference between angles 4 deg.   240 239.5 240.5
Cal 1-3
Difference between angles 5 deg.   300 299.5 300.5
Cal 1-5


Injection quantity adjustment
Adjusting point   A
Rack position   10.2
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   132.5 130.5 134.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   41.3 41.3
Boost pressure mmHg   310 310


Injection quantity adjustment_02
Adjusting point   C
Rack position   6.4+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   11 8 14
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0


Injection quantity adjustment_03
Adjusting point   D
Rack position   R1-1.8
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   84 78 90
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0


Injection quantity adjustment_04
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   134 129 139
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *


Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R1-1.8
Boost pressure kPa   3.3 3.3 5.3
Boost pressure mmHg   25 25 40


Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   R1(10.2)
Boost pressure kPa   28 28 28
Boost pressure mmHg   210 210 210

Test data Ex:



Governor adjustment

Test data 106672-3701 N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke: BCL (5)Main spring setting (6)Set idle sub-spring
----------
K=6 BCL=1.8+-0.1mm
----------



Speed control lever angle

Test data 106672-3701 F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=2deg+-5deg b=17deg+-5deg



Stop lever angle

Test data 106672-3701 N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery)
----------
aa=0r/min bb=1-0.5mm
----------
a=25deg+-5deg b=70deg+-5deg



Timing setting

Test data 106672-3701 (1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




Have questions with 106672-3701?





Group cross 106672-3701 ZEXEL

Hino 

106672-3700 
106672-3701 
  220204570A  INJECTION-PUMP ASSEMBLY
P09C-T
106672-3701 
106672-3702 
  220204571A  INJECTION-PUMP ASSEMBLY
P09C-T
106672-3702 
106672-3703 
9 400 619 865  220204572A  INJECTION-PUMP ASSEMBLY
P09C-T
106672-3703 
106672-3704 
9 400 617 109  220204572B  INJECTION-PUMP ASSEMBLY
P09C-T
106672-3704  F 019 Z20 110  220204572C  INJECTION-PUMP ASSEMBLY
P09C-T
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