106671-8040 ZEXEL 9 400 610 326 BOSCH INJECTION-PUMP ASSEMBLY 9400610326 1066718040 220005650a

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 610 326 9400610326

ZEXEL 106671-8040 1066718040

HINO 220005650A 220005650a

Service parts 106671-8040 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106060-5340

3. GOVERNOR 105489-0970

4. SUPPLY PUMP 105217-1301

5. AUTOM. ADVANCE MECHANIS 105635-0111

6. COUPLING PLATE 105662-0850

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-5031

11. Nozzle and Holder 23600-1221A

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105031-5300

14. NOZZLE

105015-4640

15. NOZZLE SET

Include in #1:

106671-8040 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 326 9400610326

ZEXEL 106671-8040 1066718040

HINO 220005650A 220005650a

Zexel num

Bosch num

Firm num

Name

106671-8040
106671-8150

9 400 610 326

220005650A HINO

INJECTION-PUMP ASSEMBLY
EK100 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-0920

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.3 3.24 3.3

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point A

Rack position 9.9

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 125.5 122.5 128.5

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 10.5

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 141.2 139.2 143.2

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 10.9

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 149.7 146.7 152.7

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_04

Adjusting point D

Rack position 7+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 16 13 19

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_05

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 135 135 155

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min 1000--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 950

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1000

Advance angle deg. 1.5

Timer adjustment_04

Pump speed r/min 1050

Advance angle deg. 1.9 1.4 2.4

Timer adjustment_05

Pump speed r/min 1150

Advance angle deg. 4.5 4.2 4.8

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)RACK LIMIT (4)Damper spring setting: DL
----------
RT=1 TH=2mm DL=6.2-0.2mm
----------

Speed control lever angle

F:Full speed
----------

----------
a=15deg+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=25deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=15deg+-5deg b=64deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(0deg)

Have questions with 106671-8040?

Group cross 106671-8040 ZEXEL

Hino

106671-8000

9 400 616 966

220005410A

INJECTION-PUMP ASSEMBLY
EK100

106671-8010

106672-3390

220202920A

INJECTION-PUMP ASSEMBLY
EP100T

106671-8020

106671-8022

220005430A

INJECTION-PUMP ASSEMBLY
EP100

106671-8021

106671-8022

220005431A

INJECTION-PUMP ASSEMBLY
EP100

106671-8022

9 400 616 967

220005431B

INJECTION-PUMP ASSEMBLY
EP100

106671-8030

106671-8031

220005600A

INJECTION-PUMP ASSEMBLY
EK200

106671-8031

9 400 616 968

220005600B

INJECTION-PUMP ASSEMBLY
EK200

106671-8040

106671-8150

9 400 610 326

220005650A

INJECTION-PUMP ASSEMBLY
EK100

106671-8050

9 400 616 969

220005900A

INJECTION-PUMP ASSEMBLY
EK100

106671-8060

106671-8061

INJECTION-PUMP ASSEMBLY
EP100TI

106671-8061

9 400 616 970

220203060A

INJECTION-PUMP ASSEMBLY
EP100TI

106671-8070

106671-8072

220005920A

INJECTION-PUMP ASSEMBLY
K13C

106671-8072

9 400 616 971

220005921A

INJECTION-PUMP ASSEMBLY
K13C

106671-8080

106671-8081

9 400 619 662

INJECTION-PUMP ASSEMBLY

Hino

106671-8081

9 400 616 972

220203051A

INJECTION-PUMP ASSEMBLY
EP100-T

106671-8090

106671-8092

220005950A

INJECTION-PUMP ASSEMBLY
K13C

106671-8091

106671-8092

220005951A

INJECTION-PUMP ASSEMBLY
K13C

106671-8092

9 400 616 973

220005952A

INJECTION-PUMP ASSEMBLY
K13C