104746-1360 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047461360


104746-1360 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104746-1360 1047461360

Cross reference number

ZEXEL 104746-1360 1047461360


Zexel num
Bosch num
Firm num
Name
104746-1360 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1000 1000 1000
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Average injection quantity mm3/st.   60.9 60.4 61.4
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   500 500 500
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Average injection quantity mm3/st.   60 60 60
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   1000 1000 1000
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Average injection quantity mm3/st.   60.9 59.9 61.9
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   1000 1000 1000
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   46.2 43.2 49.2
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1440 1440 1440
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Average injection quantity mm3/st.   58.9 58.9 58.9
Oil temperature degC   50 48 52
Injection timing adjustment_06
Pump speed r/min   1800 1800 1800
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Average injection quantity mm3/st.   59.2 59.2 59.2
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2100 2100 2100
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Average injection quantity mm3/st.   19.6 16.6 22.6
Difference in delivery mm3/st.   5.5
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2300 2300 2300
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Average injection quantity mm3/st.   5
Oil temperature degC   52 50 54
Injection quantity adjustment_03
Pump speed r/min   2100 2100 2100
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Average injection quantity mm3/st.   19.6 16.6 22.6
Difference in delivery mm3/st.   5.5
Oil temperature degC   52 50 54
Governor adjustment
Pump speed r/min   400 400 400
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Average injection quantity mm3/st.   13.2 11.2 15.2
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   360 360 360
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Average injection quantity mm3/st.   13.2 11.2 15.2
Difference in delivery mm3/st.   2
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   74 69 79
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   74 69 79
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   400 400 400
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1000 1000 1000
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Overflow quantity with S/T ON cm3/min   680 550 810
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1000 1000 1000
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Pressure kPa   422 393 451
Pressure kgf/cm2   4.3 4 4.6
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1000 1000 1000
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Pressure kPa   422 393 451
Pressure kgf/cm2   4.3 4 4.6
Basic   *
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1000 1000 1000
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Timer stroke mm   2.5 2.3 2.7
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1700 1700 1700
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Timer stroke mm   5.8 5.5 6.1
Basic   *
Oil temperature degC   50 48 52
_03
Pump speed r/min   520 520 520
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Timer stroke mm   0.5 0.1 1.3
Oil temperature degC   50 48 52
_04
Pump speed r/min   1000 1000 1000
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Timer stroke mm   2.5 2.3 2.7
Basic   *
Oil temperature degC   50 48 52
_05
Pump speed r/min   1440 1440 1440
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Timer stroke mm   3.9 3.6 4.2
Oil temperature degC   50 48 52
_06
Pump speed r/min   1700 1700 1700
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Timer stroke mm   5.8 5.4 6.2
Basic   *
Oil temperature degC   50 48 52
_07
Pump speed r/min   1950 1950 1950
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Timer stroke mm   7.8 7.5 8.2
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1000 1000 1000
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Average injection quantity mm3/st.   31.8 31.3 32.3
Timer stroke TA mm   2.2 2.2 2.2
Timer stroke variation dT mm   0.3 0.1 0.5
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1000 1000 1000
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Average injection quantity mm3/st.   31.8 30.8 32.8
Timer stroke TA mm   0.3 -0.1 0.7
Basic   *
Oil temperature degC   50 48 52
_03
Pump speed r/min   1000 1000 1000
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Average injection quantity mm3/st.   16.7 15.7 17.7
Timer stroke TA mm   1 0.4 1.6
Oil temperature degC   50 48 52
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   0.5 0.4 0.6
Decrease stroke mm   3 2.8 3.2
Pre-stroke mm   0.1 0.08 0.12
Control lever angle alpha deg.   18 14 22
Control lever angle beta deg.   31 26 36

Test data Ex:

0000001801 W-CSD ADJUSTMENT

Test data 104746-1360
Adjustment of the W-CSD 1. Adjustment of the advance angle of the timer (1)Determine the timer advance angle using the graph. (2)(1) Adjust with the screw (A) so that the timer advance angle determined in the item (1) is obtained. Y:Timer stroke TA X:Temperature t (C): timer stroke TA(mm)
----------

----------
TA:TA=-0.0345t+2.59

0000001901 V-FICD ADJUSTMENT

Test data 104746-1360
Adjustment of the V-FICD 1. Insert a shim L1 between the control lever (A) and the idle adjusting screw (B) and adjust using the FICD adjusting screw (C) so that the actuator moves through its full stroke. Then, fix using nut (D). If adjustment with the FICD adjusting screw (C) is not possible, adjust by moving the actuator stroke with (E) and (F). 2. Apply P1{P2} pressure to the actuator and confirm that the actuator moves through its full stroke. After release, confirm that the gap between control lever (A) and FICD adjusting screw (C) is at least L2. (G): exceeds L2 when releasing actuator (H): actuator stroke L3
----------
L1=0.90+-0.1mm L2=0.5mm L3=5mm P1=-53.3kPa P2=-400mmHg
----------
L1=0.90+-0.1mm T=3.4~4.9N-m{0.35~0.50kgf-m}

0000002001 A/T PLATE ADJUSTMENT

Test data 104746-1360
A/T plate adjustment Rotate the control lever from the idle position (B) to the full-speed position (C). Adjust the A/T plate (A) so that (A) (C) - (A) (B) = L1, and fix. When fixing, fix the A/T plate within the range L3 from the center of the control lever's wire hole (hole L2). (B): B idle position (C): B' full position
----------
L1=32.9+-1mm L2=Dia.8.5mm L3=Dia.9.2mm
----------
L3=Dia.9.2mm L4=180.5mm L5=36mm a=18+-4deg

0000002101 STARTING I/Q ADJUSTMENT

Test data 104746-1360
Starting injection quantity adjustment Adjust adjusting bolt A so that the starting injection quantity is within the standard. Fix using nut (B). Screw A protrusion: L C = stop lever
----------
L=2~8.5mm
----------
L=2~8.5mm T=6~9N-m(0.6~0.9kgf-m) SW=SW10




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