104746-1341 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047461341 8971078650


104746-1341 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104746-1341 1047461341
ISUZU 8971078650 8971078650

Cross reference number

ZEXEL 104746-1341 1047461341
ISUZU 8971078650 8971078650


Zexel num
Bosch num
Firm num
Name
104746-1341 
104746-1342 
 
8971078650  ISUZU
INJECTION-PUMP ASSEMBLY
4JG2 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   154805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   60.9 60.4 61.4
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   60 60 60
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   60.9 59.9 61.9
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   1440 1440 1440
Average injection quantity mm3/st.   58.9 58.9 58.9
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1800 1800 1800
Average injection quantity mm3/st.   59.2 59.2 59.2
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2100 2100 2100
Average injection quantity mm3/st.   19.6 16.6 22.6
Difference in delivery mm3/st.   5.5
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   5
Oil temperature degC   52 50 54
Injection quantity adjustment_03
Pump speed r/min   2100 2100 2100
Average injection quantity mm3/st.   19.6 16.6 22.6
Difference in delivery mm3/st.   5.5
Oil temperature degC   52 50 54
Governor adjustment
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   13.2 11.2 15.2
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   13.2 11.2 15.2
Difference in delivery mm3/st.   2
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   74 69 79
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   74 69 79
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1000 1000 1000
Overflow quantity cm3/min   680 550 810
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1000 1000 1000
Pressure kPa   422 393 451
Pressure kgf/cm2   4.3 4 4.6
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1000 1000 1000
Pressure kPa   422 393 451
Pressure kgf/cm2   4.3 4 4.6
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   520 520 520
Pressure kPa   255 206 304
Pressure kgf/cm2   2.6 2.1 3.1
Oil temperature degC   50 48 52
Stop lever angle_04
Pump speed r/min   1700 1700 1700
Pressure kPa   657 608 706
Pressure kgf/cm2   6.7 6.2 7.2
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1000 1000 1000
Timer stroke mm   2.5 2.3 2.7
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1700 1700 1700
Timer stroke mm   5.8 5.5 6.1
Basic   *
Oil temperature degC   50 48 52
_03
Pump speed r/min   520 520 520
Timer stroke mm   0.5 0.1 1.3
Oil temperature degC   50 48 52
_04
Pump speed r/min   1000 1000 1000
Timer stroke mm   2.5 2.3 2.7
Basic   *
Oil temperature degC   50 48 52
_05
Pump speed r/min   1440 1440 1440
Timer stroke mm   3.9 3.6 4.2
Oil temperature degC   50 48 52
_06
Pump speed r/min   1700 1700 1700
Timer stroke mm   5.8 5.4 6.2
Basic   *
Oil temperature degC   50 48 52
_07
Pump speed r/min   1950 1950 1950
Timer stroke mm   7.8 7.5 8.2
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   31.8 31.3 32.3
Timer stroke TA mm   2.2 2.2 2.2
Timer stroke variation dT mm   0.3 0.1 0.5
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   31.8 30.8 32.8
Timer stroke variation dT mm   0.3 -0.1 0.7
Basic   *
Oil temperature degC   50 48 52
_03
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   16.7 15.7 17.7
Timer stroke variation dT mm   1 0.4 1.6
Oil temperature degC   50 48 52
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   0.7 0.6 0.8
Pre-stroke mm   0.1 0.08 0.12
Control lever angle alpha deg.   18 14 22
Control lever angle beta deg.   31 26 36

Test data Ex:

0000001801 W-CSD ADJUSTMENT

Test data 104746-1341
Adjustment of the W-CSD Adjustment of the timer advance angle 1. Determine the timer advance angle using the graph (graph TA). 2. Adjust using screw so that the timer advance angle determined in item (1) is obtained. Then fix using nut (B). X:Temperature t (deg C) Y:Timer stroke TA (mm) (S) Cooling water temperature: increase direction (R) Cooling water temperature (deg C) (T) Timer piston stroke (mm) (C) Standard point N:Pump speed
----------
TA=-0.0345t+2.59
----------
N1=500r/min a=20degC b=-20degC c=1.9+-0.4mm d=3.3+-0.6mm

0000001901 V-FICD ADJUSTMENT

Test data 104746-1341
Adjustment of the V-FICD 1. Insert a shim L1 between the control lever (A) and the idle adjusting screw (B) and adjust using the FICD adjusting screw (C) so that the actuator moves through its full stroke. Then, fix using nut (D). If adjustment with the FICD adjusting screw (C) is not possible, adjust by moving the actuator stroke with (E) and (F). 2. Apply P1 to the actuator and confirm the full stroke. After release, confirm that the gap between the control lever (A) and the FICD adjusting screw (C) is at least L2. (G) L2 or above at actuator release (H) Actuator stroke L3
----------
L1=0.90+-0.1mm L2=0.5mm L3=5mm P1=-53.3kPa(-400mmHg)
----------
L1=0.9+-0.1mm T1=1.2~1.5N-m(0.12~0.15kgf-m) T2=3.4~4.9N-m(0.35~0.50kgf-m)

0000002001 A/T PLATE ADJUSTMENT

Test data 104746-1341
A/T plate adjustment Rotate the control lever from the idle position (B) to the full-speed position (C). Adjust the A/T plate (A) so that (A) (C) - (A) (B) = L1, and fix. When fixing, fix the A/T plate within the range L3 from the center of the control lever's wire hole (hole L2). (B) Idle position (C) Full position
----------
L1=32.9+-1mm L2=Dia.8.5mm L3=Dia.9.2mm
----------
L3=Dia.9.2mm L4=169.8mm L5=12.4mm a=18+-4deg

0000002101 POTENTIOMETER ADJUSTMENT

Test data 104746-1341
A:Lever position V:Output voltage C:Lever angle Vi:Applied voltage D:Full speed E:Idle
----------

----------
V1=8.2+-0.03V V2=3.94--V V3=10V V4=10V C1=31+-5deg C2=0deg

0000002201 STARTING I/Q ADJUSTMENT

Test data 104746-1341
Starting injection quantity adjustment Adjust the adjusting bolt A so that the starting injection quantity adjustment is within the standards. Fix using nut (B). Screw (A) protrusion: L C = stop lever D = no clearance
----------
L=2~7mm
----------
L=2~7mm T=6~9Nm(0.6~0.9kgfm) SW=SW10




Have questions with 104746-1341?





Group cross 104746-1341 ZEXEL

9 460 610 830 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

9 460 610 831 
8970908300 
INJECTION-PUMP ASSEMBLY
4JG2
9 460 612 332 
8970908301 
INJECTION-PUMP ASSEMBLY
4JG2
9 460 611 819 
8970908302 
INJECTION-PUMP ASSEMBLY
4JG2
9 460 611 094 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

9 460 610 708 
8971032710 
INJECTION-PUMP ASSEMBLY
4JB1-TC
 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

 
8971078630 
INJECTION-PUMP ASSEMBLY
4JG2
9 460 611 820 
8971078631 
INJECTION-PUMP ASSEMBLY
4JG2
9 460 614 908 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

 
8971078640 
INJECTION-PUMP ASSEMBLY
4JG2
9 460 612 333 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

9 460 613 901 
8971078641 
INJECTION-PUMP ASSEMBLY
4JG2

Nissan 

9 460 613 901 
1670089TA0 
INJECTION-PUMP ASSEMBLY
4JG2
 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

104746-1341  

104746-1342 
 
8971078650 
INJECTION-PUMP ASSEMBLY
4JG2
9 460 612 334 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

9 460 614 566 
8971078651 
INJECTION-PUMP ASSEMBLY
4JG2
 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

9 460 614 567 
8971078660 
INJECTION-PUMP ASSEMBLY
4JG2
 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

9 460 614 568 
8971078670 
INJECTION-PUMP ASSEMBLY
4JG2
9 460 612 335 
8971077430 
INJECTION-PUMP ASSEMBLY
4JB1
9 460 611 095 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

9 460 611 028 
8971091191 
INJECTION-PUMP ASSEMBLY
4JA1
9 460 611 096 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

9 460 610 756 
8971072261 
INJECTION-PUMP ASSEMBLY
4JA1
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