101603-8210 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016038210 1156029000


101603-8210 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101603-8210 1016038210
ISUZU 1156029000 1156029000

Service parts 101603-8210 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-4461
3. GOVERNOR 105931-4790
4. SUPPLY PUMP 105220-5920
5. AUTOM. ADVANCE MECHANIS 105612-3330
6. COUPLING PLATE 105661-0620
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5053
11. Nozzle and Holder 1-15300-105-2
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105030-3201
14. NOZZLE 105015-4190
15. NOZZLE SET

Include in #1:

101603-8210 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

ZEXEL 101603-8210 1016038210
ISUZU 1156029000 1156029000


Zexel num
Bosch num
Firm num
Name
101603-8210 
101603-8211 
 
1156029000  ISUZU
INJECTION-PUMP ASSEMBLY
6BD1-T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-4920
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.4 3.35 3.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.25 60.25
Difference between angles 2
Cal 1-3
deg.   120 119.25 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.25 180.25
Difference between angles 4
Cyl.1-2
deg.   240 239.25 240.25
Difference between angles 5
Cal 1-4
deg.   300 299.25 300.25
Injection quantity adjustment
Adjusting point   -
Rack position   11
Pump speed r/min   950 950 950
Average injection quantity mm3/st.   75.5 73.9 77.1
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   9.6+-0.5
Pump speed r/min   290 290 290
Average injection quantity mm3/st.   10 8.7 11.3
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11)
Pump speed r/min   950 950 950
Average injection quantity mm3/st.   75.5 74.5 76.5
Basic   *
Fixing the lever   *
Boost pressure kPa   22.7 22.7
Boost pressure mmHg   170 170
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1-0.25
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   80.5 77.3 83.7
Fixing the lever   *
Boost pressure kPa   22.7 22.7
Boost pressure mmHg   170 170
Injection quantity adjustment_05
Adjusting point   C
Rack position   R2(R1-0. 5)
Pump speed r/min   550 550 550
Average injection quantity mm3/st.   48.9 45.7 52.1
Fixing the lever   *
Boost pressure kPa   22.7 22.7
Boost pressure mmHg   170 170
Injection quantity adjustment_06
Adjusting point   I
Rack position   -
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   80 80 85
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R2-0.5
Boost pressure kPa   4.7 4.7 7.4
Boost pressure mmHg   35 35 55
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   R2-0.25
Boost pressure kPa   8 6.7 9.3
Boost pressure mmHg   60 50 70
Boost compensator adjustment_03
Pump speed r/min   600 600 600
Rack position   R2(R1-0. 5)
Boost pressure kPa   9.3 9.3 9.3
Boost pressure mmHg   70 70 70
Timer adjustment
Pump speed r/min   1300--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1250
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1350
Advance angle deg.   0.7 0.2 1.2
Timer adjustment_04
Pump speed r/min   1450
Advance angle deg.   1.5 1.2 1.8
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101603-8210
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke: BCL
----------
T1=C15 BCL=0.5+-0.1mm
----------

Speed control lever angle

Test data 101603-8210
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=35mm
----------
a=41.5deg+-5deg b=34deg+-3deg

Stop lever angle

Test data 101603-8210
N:Pump normal S:Stop the pump.
----------

----------
a=25deg+-5deg b=40deg+-5deg

Timing setting

Test data 101603-8210
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=16deg
----------
a=(60deg)




Have questions with 101603-8210?





Group cross 101603-8210 ZEXEL

Isuzu 

9 400 615 250 
1156029050 
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101603-8210  

101603-8211 
 
1156029000 
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Isuzu 

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F 019 Z10 365 
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6HE1-TC1
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6HE1-TC1
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6BG1-MTC
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6BG1
9 400 613 468 
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6SD1
 
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6HE1-N
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