101603-8240 ZEXEL F 019 Z10 362 BOSCH INJECTION-PUMP ASSEMBLY f019z10362 1016038240 8943937530


101603-8240 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH F 019 Z10 362 f019z10362
ZEXEL 101603-8240 1016038240
ISUZU 8943937530 8943937530

Service parts 101603-8240 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-6120
3. GOVERNOR 105931-9800
4. SUPPLY PUMP 105210-5110
5. AUTOM. ADVANCE MECHANIS 105643-0860
6. COUPLING PLATE 105661-1101
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-7183
11. Nozzle and Holder 8-94394-906-1
12. Open Pre:MPa(Kqf/cm2) 18.1(185)/22.1(225)
13. NOZZLE-HOLDER 105048-3883
14. NOZZLE 105017-3290
15. NOZZLE SET

Include in #1:

101603-8240 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z10 362 f019z10362
ZEXEL 101603-8240 1016038240
ISUZU 8943937530 8943937530


Zexel num
Bosch num
Firm num
Name
101603-8240 
101603-8241 
F 019 Z10 362 
8943937530  ISUZU
INJECTION-PUMP ASSEMBLY
6HE1-TC1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.5 3.45 3.55
Rack position
Point A
  R=A
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   12.7
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   97 95.4 98.6
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.5+-0.5
Pump speed r/min   265 265 265
Average injection quantity mm3/st.   8 6.7 9.3
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(12.7)
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   97 96 98
Basic   *
Fixing the lever   *
Boost pressure kPa   26 26
Boost pressure mmHg   195 195
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1-0.15
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   101 97.8 104.2
Fixing the lever   *
Boost pressure kPa   26 26
Boost pressure mmHg   195 195
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1-1.2
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   74.5 71.3 77.7
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_06
Adjusting point   I
Rack position   -
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   102 102 134
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   850 850 850
Rack position   R1-1.2
Boost pressure kPa   5.3 4 6.6
Boost pressure mmHg   40 30 50
Boost compensator adjustment_02
Pump speed r/min   850 850 850
Rack position   R1(12.7)
Boost pressure kPa   12.7 6 19.4
Boost pressure mmHg   95 45 145
Timer adjustment
Pump speed r/min   1175--
Advance angle deg.   0 0 0
Load   3/4
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1125
Advance angle deg.   0.3
Load   3/4
Timer adjustment_03
Pump speed r/min   1400
Advance angle deg.   3.5 3 4
Load   4/4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101603-8240
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)Adjust so that the boost compensator pushrod protrusion R = Ra at 0 boost. (4)Boost compensator stroke: BCL
----------
T1=J09 Ra=12+0.5mm BCL=1.2+-0.1mm
----------

Speed control lever angle

Test data 101603-8240
F:Full speed I:Idle (1)Use the pin at R = aa (2)Stopper bolt set position 'H'
----------
aa=35mm
----------
a=11deg+-5deg b=38deg+-3deg

Stop lever angle

Test data 101603-8240
N:Pump normal S:Stop the pump. (1)Use the pin at R = aa
----------
aa=45mm
----------
a=12.5deg+-5deg b=40deg+-5deg

Timing setting

Test data 101603-8240
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)- (5)Pump vertical direction (6)Direction of rotation (7)Pointer (8)Pointer stamping (9)Timing device stamping (10)Timing device (11)Stamp both at the same time as shown above. (12)Outside circumference of timing device (13)Secondary timing stamping position for the No. 1 cylinder's beginning of injection
----------
aa=12deg bb=0deg30min
----------
a=(160deg) b=0deg30min




Have questions with 101603-8240?





Group cross 101603-8240 ZEXEL

Isuzu 

9 400 615 250 
1156029050 
INJECTION-PUMP ASSEMBLY
6SA1
 
1156029000 
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Isuzu 

9 400 615 252 
8943949151 
INJECTION-PUMP ASSEMBLY
6HE1
101603-8240  

101603-8241 
F 019 Z10 362 
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