101402-2120 ZEXEL 9 400 613 855 BOSCH INJECTION-PUMP ASSEMBLY 9400613855 1014022120 220203240a


101402-2120 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 613 855 9400613855
ZEXEL 101402-2120 1014022120
HINO 220203240A 220203240a

Service parts 101402-2120 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101040-9290
3. GOVERNOR 105400-5460
4. SUPPLY PUMP 105220-5300
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156636-4821
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-4320
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105041-5041
14. NOZZLE 105015-6240
15. NOZZLE SET

Include in #1:

101402-2120 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 855 9400613855
ZEXEL 101402-2120 1014022120
HINO 220203240A 220203240a


Zexel num
Bosch num
Firm num
Name
101402-2120 
9 400 613 855 
220203240A  HINO
INJECTION-PUMP ASSEMBLY
W04C-T * K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.2 3.17 3.23
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.75 90.25
Difference between angles 2
Cal 1-4
deg.   180 179.75 180.25
Difference between angles 3
Cyl.1-2
deg.   270 269.75 270.25
Injection quantity adjustment
Adjusting point   A
Rack position   8.2
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   64.8 62.8 66.8
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   5.6+-0.5
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   9.2 7.7 10.7
Max. variation between cylinders %   0 -15 15
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101402-2120
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Idle sub spring setting: L1.
----------
K=14 L1=5.1-0.5mm
----------

Speed control lever angle

Test data 101402-2120
F:Full speed I:Idle S:Stop
----------

----------
a=32deg+-3deg b=13deg+-5deg c=4deg+-5deg

Stop lever angle

Test data 101402-2120
N:Pump normal S:Stop the pump. (1)At delivery
----------

----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

Test data 101402-2120
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




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