Rating:
Information injection-pump assembly
BOSCH
9 400 617 515
9400617515
ZEXEL
106682-1080
1066821080
ISUZU
1156034680
1156034680
Cross reference number
BOSCH
9 400 617 515
9400617515
ZEXEL
106682-1080
1066821080
ISUZU
1156034680
1156034680
Zexel num
Bosch num
Firm num
Name
106682-1080
9 400 617 515
1156034680 ISUZU
INJECTION-PUMP ASSEMBLY
6SD1TCG K
6SD1TCG K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8250
Bosch type code
1 688 901 101
Nozzle
105780-0120
Bosch type code
1 688 901 990
Nozzle holder
105780-2190
Opening pressure
MPa
20.7
Opening pressure
kgf/cm2
211
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
134424-1920
Overflow valve opening pressure
kPa
127
107
147
Overflow valve opening pressure
kgf/cm2
1.3
1.1
1.5
Tester oil delivery pressure
kPa
255
255
255
Tester oil delivery pressure
kgf/cm2
2.6
2.6
2.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
3.2
3.17
3.23
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.75 60.25
Cal 1-5 deg. 60 59.75 60.25
Difference between angles 2
Cal 1-3 deg. 120 119.75 120.25
Cal 1-3 deg. 120 119.75 120.25
Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25
Cal 1-6 deg. 180 179.75 180.25
Difference between angles 4
Cyl.1-2 deg. 240 239.75 240.25
Cyl.1-2 deg. 240 239.75 240.25
Difference between angles 5
Cal 1-4 deg. 300 299.75 300.25
Cal 1-4 deg. 300 299.75 300.25
Injection quantity adjustment
Adjusting point
A
Rack position
12.7
Pump speed
r/min
1200
1200
1200
Average injection quantity
mm3/st.
180
179
181
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the lever
*
Boost pressure
kPa
227
227
Boost pressure
mmHg
1700
1700
Injection quantity adjustment_02
Adjusting point
Z
Rack position
5.6+-0.5
Pump speed
r/min
410
410
410
Average injection quantity
mm3/st.
23.5
21.5
25.5
Max. variation between cylinders
%
0
-12
12
Fixing the rack
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Boost compensator adjustment
Pump speed
r/min
650
650
650
Rack position
7.7
Boost pressure
kPa
40
36
44
Boost pressure
mmHg
300
270
330
Boost compensator adjustment_02
Pump speed
r/min
650
650
650
Rack position
(12.7)
Boost pressure
kPa
213
206.3
219.7
Boost pressure
mmHg
1600
1550
1650
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Tolerance for racks not indicated: +-0.05mm.
(2)Boost compensator stroke: BCL
(3)Set idle sub-spring (with the lever free).
(4)Main spring setting
----------
BCL=(5)mm
----------
----------
BCL=(5)mm
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
(2)Use the hole at R = aa
----------
aa=135mm
----------
a=(7deg)+-5deg b=(18deg)+-5deg
----------
aa=135mm
----------
a=(7deg)+-5deg b=(18deg)+-5deg
0000000901
F:Full load
(1)Fix using the stopper bolt.
----------
----------
a=15deg+-5deg
----------
----------
a=15deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=28deg+-5deg b=71deg+-5deg
----------
----------
a=28deg+-5deg b=71deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Position of coupling's threaded hole at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=19deg
----------
a=(8deg)
----------
aa=19deg
----------
a=(8deg)
Have questions with 106682-1080?
Group cross 106682-1080 ZEXEL
Isuzu
Isuzu
Isuzu
106682-1080
9 400 617 515
1156034680
INJECTION-PUMP ASSEMBLY
6SD1TCG
6SD1TCG