Buy 106682-1000 ZEXEL 9 400 610 968 BOSCH INJECTION-PUMP ASSEMBLY


Information injection-pump assembly

BOSCH 9 400 610 968 9400610968
ZEXEL 106682-1000 1066821000
ISUZU 1156031650 1156031650

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05-02-2020
1.06682.1000 - Size : 1 kg - Sodium Ammonium Hydrogen Phosphate tetrahydrate, EMSURE for Analysis - Case of 6 (1kg)
Size : 1 kg || Packaging : Plastic Bottle || Supplier No. : 1.06682.1000

05-02-2020
EMD Millipore 1.06682.1000 EMSURE Sodium Ammonium Hydrogen Phosphate Tetrahydrate Reagent for Analysis, 1 kg
H₅nnao₄p * 4 h₂o Hill formula || Nanh₄hpo₄ * 4 h₂o chemical formula || 209.07 G/mol Molar mass || 235-860-8 EC number

Service parts 106682-1000 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106068-3230
3. GOVERNOR 105487-7240
4. SUPPLY PUMP 105237-5160
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105664-2060
7. COUPLING PLATE
8. _
10. NOZZLE AND HOLDER ASSY 105160-4700
11. Nozzle and Holder 1-15300-361-0
12. Open Pre:MPa(Kqf/cm2) 22.1{225}
13. NOZZLE-HOLDER 105030-3251
14. NOZZLE 105025-1480
15. NOZZLE SET

Include in #1:

106682-1000 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 968 9400610968
ZEXEL 106682-1000 1066821000
ISUZU 1156031650 1156031650


Zexel num Bosch num Firm num Firm Name
106682-1000 
106682-1010 
9 400 610 968  1156031650  ISUZU INJECTION-PUMP ASSEMBLY
6SD1-MTC K

Calibration Data:



Adjustment conditions
Test oil   ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8250
Bosch type code   1 688 901 101
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2190
Opening pressure MPa   20.7
Opening pressure kgf/cm2   211
Injection pipe mm   8-3-600
Outer diameter - inner diameter - length (mm)
Overflow valve   134424-1920
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)   L
Left


Injection timing adjustment
Direction of rotation (viewed from drive side)   L
Left
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.2 3.17 3.23
Beginning of injection position   NO.1
Governor side
Difference between angles 1 deg.   60 59.75 60.25
Cal 1-5
Difference between angles 2 deg.   120 119.75 120.25
Cal 1-3
Difference between angles 3 deg.   180 179.75 180.25
Cal 1-6
Difference between angles 4 deg.   240 239.75 240.25
Cyl.1-2
Difference between angles 5 deg.   300 299.75 300.25
Cal 1-4


Injection quantity adjustment
Adjusting point   A
Rack position   11.3
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   143 141 145
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Boost pressure kPa   117 117
Boost pressure mmHg   880 880


Injection quantity adjustment_02
Adjusting point   Z
Rack position   6.6+-0.5
Pump speed r/min   330 330 330
Average injection quantity mm3/st.   14 12 16
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0


Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   130 130 170
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0


Boost compensator adjustment
Pump speed r/min   650 650 650
Rack position   8.25
Boost pressure kPa   45.3 42.6 48
Boost pressure mmHg   340 320 360


Boost compensator adjustment_02
Pump speed r/min   650 650 650
Rack position   (11.3)
Boost pressure kPa   104 97.3 110.7
Boost pressure mmHg   780 730 830

Test data Ex:



Governor adjustment

Test data 106682-1000 N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Boost compensator stroke: BCL (3)Set idle sub-spring (with the lever free). (4)Main spring setting
----------
BCL=(3.05)+-0.1mm
----------



Speed control lever angle

Test data 106682-1000 F:Full speed I:Idle (1)Stopper bolt setting (2)Use the hole at R = aa
----------
aa=135mm
----------
a=(4deg)+-5deg b=(15deg)+-5deg



0000000901

Test data 106682-1000 F:Full load (1)Fix using the stopper bolt.
----------

----------
a=15deg+-5deg



Stop lever angle

Test data 106682-1000 N:Pump normal S:Stop the pump.
----------

----------
a=28deg+-5deg b=71deg+-5deg



Timing setting

Test data 106682-1000 (1)Pump vertical direction (2)Position of damper's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(8deg)





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Group cross 106682-1000 ZEXEL

Isuzu 

106682-1000 
106682-1010 
9 400 610 968  1156031650  INJECTION-PUMP ASSEMBLY
6SD1-MTC
106682-1010  9 400 611 276  1156032530  INJECTION-PUMP ASSEMBLY
6SD1-MTC
106682-1020 
106682-1021 
  1156033040  INJECTION-PUMP ASSEMBLY
6WG1-TMC
106682-1021 
106682-1030 
  1156033041  INJECTION-PUMP ASSEMBLY
6WG1-TMC
106682-1030  9 400 611 341  1156033540  INJECTION-PUMP ASSEMBLY
6WG1-TMC
106682-1040 
106682-1041 
F 019 Z10 738  1156033420  INJECTION-PUMP ASSEMBLY
6WG1-TC
106682-1041  9 400 612 431  1156033421  INJECTION-PUMP ASSEMBLY
6WG1-TC
106682-1050 
106682-1051 
9 400 612 314    INJECTION-PUMP ASSEMBLY
106682-1051 
106682-1052 
F 019 Z10 739    INJECTION-PUMP ASSEMBLY

Isuzu 

106682-1052 
106682-1053 
  1156033870  INJECTION-PUMP ASSEMBLY
6WG1-XQB
106682-1053 
106682-1090 
9 400 612 707  1156033871  INJECTION-PUMP ASSEMBLY
6WG1-XQB
106682-1060 
106682-1061 
9 400 612 505    INJECTION-PUMP ASSEMBLY

Isuzu 

106682-1061  9 400 612 432  1156034210  INJECTION-PUMP ASSEMBLY
6SD1-MTC
106682-1070  9 400 612 433  1156034280  INJECTION-PUMP ASSEMBLY
6WG1-X
106682-1080  9 400 617 515  1156034680  INJECTION-PUMP ASSEMBLY
6SD1TCG
106682-1090  9 400 617 516  1156034820  INJECTION-PUMP ASSEMBLY
6WG1-XQB
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