106682-1030 ZEXEL 9 400 611 341 BOSCH INJECTION-PUMP ASSEMBLY 9400611341 1066821030 1156033540


106682-1030 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 611 341 9400611341
ZEXEL 106682-1030 1066821030
ISUZU 1156033540 1156033540

Service parts 106682-1030 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106068-3620
3. GOVERNOR 105487-7680
4. SUPPLY PUMP 105237-5400
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105664-0860
7. COUPLING PLATE
8. _
10. NOZZLE AND HOLDER ASSY 105110-4721
11. Nozzle and Holder 1-15300-387-1
12. Open Pre:MPa(Kqf/cm2) 22.1{225}
13. NOZZLE-HOLDER 105041-3132
14. NOZZLE 105025-2370
15. NOZZLE SET

Include in #1:

106682-1030 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 341 9400611341
ZEXEL 106682-1030 1066821030
ISUZU 1156033540 1156033540


Zexel num
Bosch num
Firm num
Name
106682-1030 
9 400 611 341 
1156033540  ISUZU
INJECTION-PUMP ASSEMBLY
6WG1-TMC K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1000
Overflow valve   134424-4320
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.8 2.75 2.85
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.4
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   441 437 445
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   147 147
Boost pressure mmHg   1100 1100
Injection quantity adjustment_02
Adjusting point   B
Rack position   4.4+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   15.5 12.3 18.7
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   210 210 250
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   800 800 800
Rack position   8.8
Boost pressure kPa   69.3 66.6 72
Boost pressure mmHg   520 500 540
Boost compensator adjustment_02
Pump speed r/min   800 800 800
Rack position   (11.4)
Boost pressure kPa   133 133 133
Boost pressure mmHg   1000 1000 1000

Test data Ex:

Governor adjustment

Test data 106682-1030
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Boost compensator stroke: BCL (3)Main spring setting (4)Set idle sub-spring
----------
BCL=(2.6)mm
----------

Speed control lever angle

Test data 106682-1030
F:Full speed I:Idle (1)Stopper bolt setting (2)Use the hole at R = aa
----------
aa=135mm
----------
a=2deg+-5deg b=13.5deg+-5deg

0000000901

Test data 106682-1030
F:Full load (1)Fix using the stopper bolt.
----------

----------
a=15deg+-5deg

Stop lever angle

Test data 106682-1030
N:Pump normal S:Stop the pump.
----------

----------
a=27deg+-5deg b=71deg+-5deg

Timing setting

Test data 106682-1030
(1)Pump vertical direction (2)Position of coupling's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(30deg)




Have questions with 106682-1030?





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