106682-1010 ZEXEL 9 400 611 276 BOSCH INJECTION-PUMP ASSEMBLY 9400611276 1066821010 1156032530


106682-1010 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 611 276 9400611276
ZEXEL 106682-1010 1066821010
ISUZU 1156032530 1156032530

Service parts 106682-1010 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106068-3330
3. GOVERNOR 105487-7380
4. SUPPLY PUMP 105237-5160
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105664-2060
7. COUPLING PLATE
8. _
10. NOZZLE AND HOLDER ASSY 105160-4830
11. Nozzle and Holder 1-15300-366-0
12. Open Pre:MPa(Kqf/cm2) 22.1{225}
13. NOZZLE-HOLDER 105030-3251
14. NOZZLE 105025-1810
15. NOZZLE SET

Include in #1:

106682-1010 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 276 9400611276
ZEXEL 106682-1010 1066821010
ISUZU 1156032530 1156032530


Zexel num
Bosch num
Firm num
Name
106682-1010 
9 400 611 276 
1156032530  ISUZU
INJECTION-PUMP ASSEMBLY
6SD1-MTC K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8250
Bosch type code   1 688 901 101
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2190
Opening pressure MPa   20.7
Opening pressure kgf/cm2   211
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-1920
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.2 3.17 3.23
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.75 60.25
Difference between angles 2
Cal 1-3
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cyl.1-2
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-4
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   13.7
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   176 174 178
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Boost pressure kPa   213 213
Boost pressure mmHg   1600 1600
Injection quantity adjustment_02
Adjusting point   Z
Rack position   7.1+-0.5
Pump speed r/min   340 340 340
Average injection quantity mm3/st.   14 12 16
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   D
Rack position   R1(12.25 )
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   219 214 224
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_04
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   230 230 270
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   650 650 650
Rack position   R1(12.25 )
Boost pressure kPa   156 153.3 158.7
Boost pressure mmHg   1170 1150 1190
Boost compensator adjustment_02
Pump speed r/min   650 650 650
Rack position   (13.7)
Boost pressure kPa   200 200 200
Boost pressure mmHg   1500 1500 1500

Test data Ex:

Governor adjustment

Test data 106682-1010
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Boost compensator stroke: BCL (3)Set idle sub-spring (with the lever free). (4)Main spring setting
----------
BCL=(1.45)+-0.1mm
----------

Speed control lever angle

Test data 106682-1010
F:Full speed I:Idle (1)Stopper bolt setting (2)Pull at right angles to the hole at R = aa
----------
aa=135mm
----------
a=(9deg)+-5deg b=(19deg)+-5deg

0000000901

Test data 106682-1010
F:Full load (1)Fix using the stopper bolt.
----------

----------
a=15deg+-5deg

Stop lever angle

Test data 106682-1010
N:Pump normal S:Stop the pump.
----------

----------
a=28deg+-5deg b=71deg+-5deg

Timing setting

Test data 106682-1010
(1)Pump vertical direction (2)Position of damper's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=19deg
----------
a=(8deg)




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