106676-2090 ZEXEL 9 400 617 429 BOSCH INJECTION-PUMP ASSEMBLY 9400617429 1066762090 me158615

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 617 429 9400617429

ZEXEL 106676-2090 1066762090

MITSUBISHI ME158615 me158615

Service parts 106676-2090 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-0391

3. GOVERNOR 105407-7090

4. SUPPLY PUMP 105207-1200

5. AUTOM. ADVANCE MECHANIS 105681-4390

6. COUPLING PLATE 105663-0910

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-7110

11. Nozzle and Holder ME056473

12. Open Pre:MPa(Kqf/cm2) 17.7{180}/21.6{220}

13. NOZZLE-HOLDER 105031-4530

14. NOZZLE

105015-6150

15. NOZZLE SET

Include in #1:

106676-2090 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 429 9400617429

ZEXEL 106676-2090 1066762090

MITSUBISHI ME158615 me158615

Zexel num

Bosch num

Firm num

Name

106676-2090

9 400 617 429

ME158615 MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D24T K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-4620

Overflow valve opening pressure kPa 225 225 225

Overflow valve opening pressure kgf/cm2 2.6 2.6 2.6

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.8 4.75 4.85

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9.5

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 124.5 121.5 127.5

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point D

Rack position 7.5+-0.5

Pump speed r/min 550 550 550

Average injection quantity mm3/st. 66.5 63.9 69.1

Fixing the rack *

Injection quantity adjustment_03

Adjusting point E

Rack position 5.9+-0.5

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 16 13.4 18.6

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_04

Adjusting point F

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 140 130 150

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min 750--

Advance angle deg. 0 0 0

Load 0/4

Remarks
Start

Timer adjustment_02

Pump speed r/min -

Advance angle deg. 2.5 2 3

Load 0/4

Timer adjustment_03

Pump speed r/min 600

Advance angle deg. -0.5

Load 0/4

Timer adjustment_04

Pump speed r/min 700

Advance angle deg. -0.5

Load 0/4

Timer adjustment_05

Pump speed r/min 300

Load 4/4

Remarks
Measure the actual advance angle (beginning of advance).

Timer adjustment_06

Pump speed r/min 900

Advance angle deg. 1.5 1.5 2.5

Load 4/4

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set at delivery (5)Rack difference from N = N1 (6)Rack difference between N = N2 and N = N3 (7)Set idle sub-spring
----------
K=13 N1=1000r/min N2=1000r/min N3=500r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Set at delivery (2)Stopper bolt setting
----------

----------
a=(21deg)+-5deg b=(10deg)+-5deg c=(27deg)+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)No return spring
----------

----------
a=48.5deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=10deg
----------
a=(5deg)