106676-2031 ZEXEL 9 400 612 428 BOSCH INJECTION-PUMP ASSEMBLY 9400612428 1066762031 me158511


106676-2031 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 612 428 9400612428
ZEXEL 106676-2031 1066762031
MITSUBISHI ME158511 me158511

Service parts 106676-2031 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-0470
3. GOVERNOR 105407-6930
4. SUPPLY PUMP 105207-1200
5. AUTOM. ADVANCE MECHANIS 105681-4370
6. COUPLING PLATE 105663-0910
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-7110
11. Nozzle and Holder ME056473
12. Open Pre:MPa(Kqf/cm2) 17.7{180}/21.6{220}
13. NOZZLE-HOLDER 105031-4530
14. NOZZLE 105015-6150
15. NOZZLE SET

Include in #1:

106676-2031 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 612 428 9400612428
ZEXEL 106676-2031 1066762031
MITSUBISHI ME158511 me158511


Zexel num
Bosch num
Firm num
Name
106676-2031 
9 400 612 428 
ME158511  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D24T K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-4620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.1
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   146 143 149
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   5.5+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   13 10.4 15.6
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   130 110 150
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   750--
Advance angle deg.   0 0 0
Load   0/4
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   300
Load   4/4
Remarks
Start
 
Timer adjustment_03
Pump speed r/min   600
Advance angle deg.   0.5
Load   0/4
Timer adjustment_04
Pump speed r/min   700
Advance angle deg.   0.5
Load   0/4
Timer adjustment_05
Pump speed r/min   900
Advance angle deg.   1.5 1.5 2.5
Load   4/4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106676-2031
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Main spring setting (5)Set idle sub-spring (6)The torque control spring must does not have a set force.
----------
K=8
----------

Speed control lever angle

Test data 106676-2031
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(25deg)+-5deg b=(4deg)+-5deg

Stop lever angle

Test data 106676-2031
N:Pump normal S:Stop the pump.
----------

----------
a=43.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 106676-2031
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=10deg
----------
a=(5deg)




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