106673-2911 ZEXEL F 019 Z10 197 BOSCH INJECTION-PUMP ASSEMBLY f019z10197 1066732911

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH F 019 Z10 197 f019z10197

ZEXEL 106673-2911 1066732911

Service parts 106673-2911 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-0240

3. GOVERNOR 105489-4621

4. SUPPLY PUMP 105237-6060

5. AUTOM. ADVANCE MECHANIS 105681-1400

6. COUPLING PLATE 105662-0710

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-7691

11. Nozzle and Holder ME150862

12. Open Pre:MPa(Kqf/cm2) 17.7{180}/24.5{250}

13. NOZZLE-HOLDER 105030-4581

14. NOZZLE 105015-9870

15. NOZZLE SET

Include in #1:

106673-2911 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z10 197 f019z10197

ZEXEL 106673-2911 1066732911

Zexel num

Bosch num

Firm num

Name

106673-2911
106673-2912

F 019 Z10 197

INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-8020

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.9 3.85 3.95

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 10.1

Pump speed r/min 650 650 650

Each cylinder's injection qty mm3/st. 168.5 164.3 172.7

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point Z

Rack position 4.3+-0.5

Pump speed r/min 440 440 440

Each cylinder's injection qty mm3/st. 20.5 18 23

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(10.1)

Pump speed r/min 650 650 650

Average injection quantity mm3/st. 168.5 166.5 170.5

Basic *

Fixing the lever *

Boost pressure kPa 107 107

Boost pressure mmHg 800 800

Injection quantity adjustment_04

Adjusting point B

Rack position R1+0.3

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 140 135.9 144.1

Difference in delivery mm3/st. 8.2 8.2 8.2

Fixing the lever *

Boost pressure kPa 107 107

Boost pressure mmHg 800 800

Injection quantity adjustment_05

Adjusting point D

Rack position R1-2.7

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 112.5 108.7 116.3

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_06

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 40 80

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 600 600 600

Rack position R1-2.7

Boost pressure kPa 3.3 3.3 5.3

Boost pressure mmHg 25 25 40

Boost compensator adjustment_02

Pump speed r/min 600 600 600

Rack position R1-1.65

Boost pressure kPa 33.3 32 34.6

Boost pressure mmHg 250 240 260

Boost compensator adjustment_03

Pump speed r/min 600 600 600

Rack position R1(10.1)

Boost pressure kPa 93.3 86.6 100

Boost pressure mmHg 700 650 750

Timer adjustment

Pump speed r/min 900--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 850

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1100

Advance angle deg. 1.5 1 2

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Boost compensator cancel stroke: BSL (4)Boost compensator stroke: BCL (5)Damper spring setting
----------
RT=1 TH=2.8mm BSL=4mm BCL=2.7+-0.1mm
----------

Speed control lever angle

F:Full speed
----------

----------
a=16deg+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=28deg+-5deg b=33deg+-3deg

Stop lever angle

S:Stop the pump. (1)Free (at delivery) (2)Rack position = aa (non-injection rack position). Set the stopper bolt at speed = bb. (3)Use the hole above R = cc
----------
aa=2.9-0.5mm bb=240r/min cc=37mm
----------
a=38deg+-5deg b=40deg+7deg-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325r/min Ra=4.3+-0.1mm
----------

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(3deg)