106672-3690 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066723690 220204270a

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 106672-3690 1066723690

HINO 220204270A 220204270a

Service parts 106672-3690 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-0560

3. GOVERNOR 105407-5730

4. SUPPLY PUMP 105217-1970

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105662-0850

7. COUPLING PLATE 156637-3720

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-5572

11. Nozzle and Holder 23600-1860D

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105031-5461

14. NOZZLE

105015-7020

15. NOZZLE SET

Include in #1:

106672-3690 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106672-3690 1066723690

HINO 220204270A 220204270a

Zexel num

Bosch num

Firm num

Name

106672-3690
106672-3691

220204270A HINO

INJECTION-PUMP ASSEMBLY
EK130-T * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-0920

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.3 3.2 3.3

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 8.7

Pump speed r/min 950 950 950

Average injection quantity mm3/st. 147.5 144.5 150.5

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point C

Rack position 6.7+-0.5

Pump speed r/min 550 550 550

Average injection quantity mm3/st. 52.5 50.5 54.5

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_03

Adjusting point D

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 140 140 150

Fixing the lever *

Rack limit *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Idle spring not operating. (4)RACK LIMIT (5)Set idle sub-spring
----------
K=17
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=9deg+-5deg b=14deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Rack position aa or less, pump speed bb (2)At delivery
----------
aa=6.2mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg