106672-3603 ZEXEL F 01G 09U 08D BOSCH INJECTION-PUMP ASSEMBLY f01g09u08d 1066723603 220007102a


106672-3603 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH F 01G 09U 08D f01g09u08d
ZEXEL 106672-3603 1066723603
HINO 220007102A 220007102a

Service parts 106672-3603 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106061-5963
3. GOVERNOR 105489-2691
4. SUPPLY PUMP 105237-1960
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105664-0680
7. COUPLING PLATE 156638-0820
9. _
10. NOZZLE AND HOLDER ASSY 105101-7102
11. Nozzle and Holder 23600-2221A
12. Open Pre:MPa(Kqf/cm2) 14.7{150}/21.6{220}
13. NOZZLE-HOLDER 105031-7241
14. NOZZLE
15. NOZZLE SET 105019-0030

Include in #1:

106672-3603 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 01G 09U 08D f01g09u08d
ZEXEL 106672-3603 1066723603
HINO 220007102A 220007102a


Zexel num
Bosch num
Firm num
Name
106672-3603 
106672-3604 
F 01G 09U 08D 
220007102A  HINO
INJECTION-PUMP ASSEMBLY
K13D * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-1420
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
PS/ACT control unit part no.   407980-2 24*
Digi switch no.   21
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   6.4 6.37 6.43
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   8.6
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   137.4 134.4 140.4
Fixing the lever   *
PS407980-224* V   V1+0.05+ -0.01
PS407980-224* mm   6.3+-0.0 3
Remarks
Refer to items regarding the pre-stroke actuator
 
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.2
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   148.8 146.8 150.8
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
PS407980-224* V   V1+0.05+ -0.01
PS407980-224* mm   6.3+-0.0 3
Injection quantity adjustment_03
Adjusting point   D
Rack position   9.5
Pump speed r/min   1075 1075 1075
Average injection quantity mm3/st.   160.2 157.2 163.2
Fixing the lever   *
PS407980-224* V   V1+0.05+ -0.01
PS407980-224* mm   6.3+-0.0 3
Injection quantity adjustment_04
Adjusting point   -
Rack position   5.3+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   11.8 8.8 14.8
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
PS407980-224* V   V1+0.05+ -0.01
PS407980-224* mm   6.3+-0.0 3
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_05
Adjusting point   F
Rack position   R1(10.1) +-0.1
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   184.5 181.5 187.5
Fixing the lever   *
PS407980-224* V   V1+0.05+ -0.01
PS407980-224* mm   6.3+-0.0 3
Remarks
Startup boost setting
 
0000001601
Pre-stroke mm   6.4 6.37 6.43
Remarks
When the timing sleeve is pushed up
 
_02
Connector angle deg.   5 4.5 5.5
Remarks
When the eccentric pin is tightened
 
_03
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   4 3.95 4.05
Output voltage V   2.62 2.61 2.63
Adjustment   *
_04
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   6.4 6.37 6.43
Output voltage V   1.2 1 1.4
Confirmation   *
Remarks
Output voltage V1
 
_05
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   3.4
Output voltage V   3 2.98 3
Confirmation   *
_06
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Output voltage V   3.05 3.05
Confirmation of operating range   *

Test data Ex:

Governor adjustment

Test data 106672-3603
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Excess fuel setting for starting: SXL (N = N1) (3)Damper spring setting
----------
SXL=(10.1)+-0.1mm N1=300r/min
----------

Speed control lever angle

Test data 106672-3603
F:Full speed
----------

----------
a=18deg+-5deg

0000000901

Test data 106672-3603
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=16deg+-5deg b=28.5deg+-3deg

Stop lever angle

Test data 106672-3603
N:Pump normal S:Stop the pump.
----------

----------
a=40deg+-5deg b=50deg+-5deg

0000001301

Test data 106672-3603
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)Pre-stroke: aa (4)-
----------
aa=6.4+-0.03mm
----------
a=(0deg)

0000001901

Test data 106672-3603
(A): Pre-stroke actuator (B): Stamp housings A and B at the same time. (C): Stamping range 1. When installing the pre-stroke actuator on the pump, first tighten the installation bolts loosely, then move the actuator fully clockwise (viewed from the drive side). Temporary tightening torque: 1 - 1.5 N.m (0.1 - 0.15 kgf.m) 2. Move the actuator in the counterclockwise direction when viewed from the drive side, and adjust so that it becomes the adjustment point of the adjustment value. Then tighten it. Tightening torque: 7^9 N.m (0.7^0.9 kgf.m) 3. After prestroke actuator installation adjustment, simultaneously stamp both the actuator side and housing side.
----------

----------

0000002201 RACK SENSOR

Test data 106672-3603
(VR) measurement voltage (I) Part number of the control unit (G) Apply red paint. (H): End surface of the pump 1. Rack sensor adjustment (-0620) (1)Fix the speed control lever at the full position (2)Set the speed to N1 r/min. (If the boost compensator is provided, apply boost pressure.) (3)Adjust the bobbin (A) so that the rack sensor's output voltage is VR+-0.01. (4)At that time, rack position must be Ra. (5)Apply G at two places. Connecting part between the joint (B) and the nut (F) Connecting part between the joint (B) and the end surface of the pump (H)
----------
N1=1000r/min Ra=(9.5)mm
----------

0000002301 GOVERNOR TORQUE CONTROL

Test data 106672-3603
Dr:Torque control stroke (A): Without torque control spring capsule 1. Adjustment procedures (1)Procedure is the same as that for the RFD (former type), except that the positive torque control stroke must be determined at the full lever setting. 2. Procedures for adjustment (1)Remove the torque control spring capsule. (2)Operate the pump at approximately N1. (End of idling spring operation < N1.) (3)Tilt the lever to the full side. (4)Set so that R = RF. (5)Increase the speed by pushing in the screw (attached to the bracket on the rear of the tension lever) through the adjusting window. (6)Adjust so that the torque control stroke Dr1 can be obtained. (7)Align N2 and N3 with the torque control spring capsule. 3. Final confirmation (1)After final confirmation, temporarily set the load lever to N = N1, R = idling position. (2)From this condition, increase speed to N = N4. (3)Confirm that positive torque control stroke is Dr2.
----------
N1=500r/min N2=- N3=- N4=1000r/min RF=8.6mm RI=4.9mm Dr1=0.9mm Dr2=0+0.3mm
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Have questions with 106672-3603?





Group cross 106672-3603 ZEXEL

Hino 

 
220007100A 
INJECTION-PUMP ASSEMBLY
K13D
 
220007100B 
INJECTION-PUMP ASSEMBLY
K13D
9 400 619 806 
220007100C 
INJECTION-PUMP ASSEMBLY
K13D
106672-3603  

106672-3604 
F 01G 09U 08D 
220007102A 
INJECTION-PUMP ASSEMBLY
K13D
F 019 Z10 636 
 
INJECTION-PUMP ASSEMBLY

Hino 

F 01G 09U 08E 
220007103A 
INJECTION-PUMP ASSEMBLY
K13D
9 400 617 102 
220007104A 
INJECTION-PUMP ASSEMBLY
K13D
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