106672-3631 ZEXEL 9 400 617 105 BOSCH INJECTION-PUMP ASSEMBLY 9400617105 1066723631 220204011a

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 617 105 9400617105

ZEXEL 106672-3631 1066723631

HINO 220204011A 220204011a

Service parts 106672-3631 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106061-7000

3. GOVERNOR 105407-4981

4. SUPPLY PUMP 105217-1920

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105662-0910

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-5530

11. Nozzle and Holder 23600-1870A

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105030-4100

14. NOZZLE 105015-7220

15. NOZZLE SET

Include in #1:

106672-3631 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 105 9400617105

ZEXEL 106672-3631 1066723631

HINO 220204011A 220204011a

Zexel num

Bosch num

Firm num

Name

106672-3631

9 400 617 105

220204011A HINO

INJECTION-PUMP ASSEMBLY
EP100-T K 14CA INJECTION PUMP ASSY PE6P,6PD PE

106672-3631

9 400 617 105

S220204011A HINO

INJECTION-PUMP ASSEMBLY
EP100-T A K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-1420

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.9 3.85 3.95

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 8.5

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 112.5 110.5 114.5

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point D

Rack position 5.7+-0.5

Pump speed r/min 360 360 360

Average injection quantity mm3/st. 11 8 14

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_03

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 140 135 145

Fixing the lever *

Rack limit *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring
----------
K=10
----------

Speed control lever angle

F:Full speed I:Idle (1)Set the pump speed at aa (2)Set the pump speed at bb. (3)Stopper bolt setting (4)Stopper bolt setting
----------
aa=750r/min bb=900r/min
----------
a=20deg+-5deg b=5deg+-5deg c=2deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Rack position aa or less, pump speed bb (2)- (3)Hold the boss against the stop side
----------
aa=5.2mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg c=(9deg)