106672-3613 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066723613 220007112a


106672-3613 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106672-3613 1066723613
HINO 220007112A 220007112a

Cross reference number

ZEXEL 106672-3613 1066723613
HINO 220007112A 220007112a


Zexel num Bosch num Firm num Firm Name
106672-3613 
106672-3614 
  220007112A  HINO INJECTION-PUMP ASSEMBLY
K13D * K

Calibration Data:



Adjustment conditions
Test oil   ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe mm   8-3-600
Outer diameter - inner diameter - length (mm)
Overflow valve   134424-1420
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
PS/ACT control unit part no.   407980-2 24*
Digi switch no.   21
Direction of rotation (viewed from drive side)   L
Left


Injection timing adjustment
Direction of rotation (viewed from drive side)   L
Left
Injection order   1-4-2-6- 3-5
Pre-stroke mm   6.4 6.37 6.43
Beginning of injection position   NO.1
Drive side
Difference between angles 1 deg.   60 59.75 60.25
Cal 1-4
Difference between angles 2 deg.   120 119.75 120.25
Cyl.1-2
Difference between angles 3 deg.   180 179.75 180.25
Cal 1-6
Difference between angles 4 deg.   240 239.75 240.25
Cal 1-3
Difference between angles 5 deg.   300 299.75 300.25
Cal 1-5


Injection quantity adjustment
Adjusting point   A
Rack position   8.6
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   137.4 134.4 140.4
Fixing the lever   *
PS407980-224* V   V1+0.05+ -0.01
PS407980-224* mm   6.3+-0.0 3
Remarks  
Refer to items regarding the pre-stroke actuator


Injection quantity adjustment_02
Adjusting point   B
Rack position   9.2
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   148.8 146.8 150.8
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
PS407980-224* V   V1+0.05+ -0.01
PS407980-224* mm   6.3+-0.0 3


Injection quantity adjustment_03
Adjusting point   D
Rack position   9.5
Pump speed r/min   1075 1075 1075
Average injection quantity mm3/st.   160.2 157.2 163.2
Fixing the lever   *
PS407980-224* V   V1+0.05+ -0.01
PS407980-224* mm   6.3+-0.0 3


Injection quantity adjustment_04
Adjusting point   -
Rack position   5.3+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   11.8 8.8 14.8
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
PS407980-224* V   V1+0.05+ -0.01
PS407980-224* mm   6.3+-0.0 3
Remarks  
Adjust only variation between cylinders; adjust governor according to governor specifications.


Injection quantity adjustment_05
Adjusting point   F
Rack position   R1(10.1) +-0.1
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   184.5 181.5 187.5
Fixing the lever   *
PS407980-224* V   V1+0.05+ -0.01
PS407980-224* mm   6.3+-0.0 3
Remarks  
Startup boost setting


0000001601
Pre-stroke mm   6.4 6.37 6.43
Remarks  
When the timing sleeve is pushed up


_02
Connector angle deg.   5 4.5 5.5
Remarks  
When the eccentric pin is tightened


_03
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   4 3.95 4.05
Output voltage V   2.62 2.61 2.63
Adjustment   *


_04
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   6.4 6.37 6.43
Output voltage V   1.2 1 1.4
Confirmation   *
Remarks  
Output voltage V1


_05
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   3.4
Output voltage V   3 2.98 3
Confirmation   *


_06
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Output voltage V   3.05 3.05
Confirmation of operating range   *

Test data Ex:



Governor adjustment

Test data 106672-3613 N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Excess fuel setting for starting: SXL (N = N1) (3)Damper spring setting
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SXL=(10.1)+-0.1mm N1=300r/min
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Speed control lever angle

Test data 106672-3613 F:Full speed
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a=18deg+-5deg



0000000901

Test data 106672-3613 F:Full load I:Idle (1)Stopper bolt setting
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a=16deg+-5deg b=28.5deg+-3deg



Stop lever angle

Test data 106672-3613 N:Engine manufacturer's normal use S:Stop the pump. (1)Rack position = aa (2)Rack position bb (3)Free (at delivery) (4)Set the stopper bolt (apply red paint).
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aa=12mm bb=1.8-0.5mm
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a=40deg+-5deg b=35deg+-5deg c=(50deg)



0000001301

Test data 106672-3613 (1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)Pre-stroke: aa (4)-
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aa=6.4+-0.03mm
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a=(0deg)



0000001901

Test data 106672-3613 (A): Pre-stroke actuator (B): Stamp housings A and B at the same time. (C): Stamping range 1. When installing the pre-stroke actuator on the pump, first tighten the installation bolts loosely, then move the actuator fully clockwise (viewed from the drive side). Temporary tightening torque: 1 - 1.5 N.m (0.1 - 0.15 kgf.m) 2. Move the actuator in the counterclockwise direction when viewed from the drive side, and adjust so that it becomes the adjustment point of the adjustment value. Then tighten it. Tightening torque: 7^9 N.m (0.7^0.9 kgf.m) 3. After prestroke actuator installation adjustment, simultaneously stamp both the actuator side and housing side.
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0000002201 RACK SENSOR

Test data 106672-3613 (VR) measurement voltage (I) Part number of the control unit (G) Apply red paint. (H): End surface of the pump 1. Rack sensor adjustment (-0620) (1)Fix the speed control lever at the full position (2)Set the speed to N1 r/min. (If the boost compensator is provided, apply boost pressure.) (3)Adjust the bobbin (A) so that the rack sensor's output voltage is VR+-0.01. (4)At that time, rack position must be Ra. (5)Apply G at two places. Connecting part between the joint (B) and the nut (F) Connecting part between the joint (B) and the end surface of the pump (H)
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N1=1000r/min Ra=(9.5)mm
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0000002301 GOVERNOR TORQUE CONTROL

Test data 106672-3613 Dr:Torque control stroke (A): Without torque control spring capsule 1. Adjustment procedures (1)Procedure is the same as that for the RFD (former type), except that the positive torque control stroke must be determined at the full lever setting. 2. Procedures for adjustment (1)Remove the torque control spring capsule. (2)Operate the pump at approximately N1. (End of idling spring operation < N1.) (3)Tilt the lever to the full side. (4)Set so that R = RF. (5)Increase the speed by pushing in the screw (attached to the bracket on the rear of the tension lever) through the adjusting window. (6)Adjust so that the torque control stroke Dr1 can be obtained. (7)Align N2 and N3 with the torque control spring capsule. 3. Final confirmation (1)After final confirmation, temporarily set the load lever to N = N1, R = idling position. (2)From this condition, increase speed to N = N4. (3)Confirm that positive torque control stroke is Dr2.
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N1=500r/min N2=- N3=- N4=1000r/min RF=8.6mm RI=4.9mm Dr1=0.9mm Dr2=0+0.3mm
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Have questions with 106672-3613?





Group cross 106672-3613 ZEXEL

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