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INJECTION-PUMP ASSEMBLY 106672-3151 zexel
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Information injection-pump assembly
ZEXEL
106672-3151
1066723151
HINO
220004193A
220004193a
Cross reference number
ZEXEL
106672-3151
1066723151
HINO
220004193A
220004193a
| Zexel num | Bosch num | Firm num | Firm | Name |
|
106672-3151
106672-3153 |
220004193A | HINO |
INJECTION-PUMP ASSEMBLY
EP100 * |
Calibration Data:
Adjustment conditions Test oil ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
mm
8-3-600
Outer diameter - inner diameter - length (mm)
Outer diameter - inner diameter - length (mm)
Overflow valve (drive side)
134424-1420
Overflow valve opening pressure (drive side)
kPa
162
147
177
Overflow valve opening pressure (drive side)
kgf/cm2
1.65
1.5
1.8
Overflow valve (governor side)
134424-1720
Overflow valve opening pressure (governor side)
kPa
162
147
177
Overflow valve opening pressure (governor side)
kgf/cm2
1.65
1.5
1.8
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
R
Right
Right
Injection timing adjustment Direction of rotation (viewed from drive side) R
Right
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
4.5
4.44
4.5
Beginning of injection position
NO.1
Drive side
Drive side
Difference between angles 1
deg.
60
59.75
60.25
Cal 1-4
Cal 1-4
Difference between angles 2
deg.
120
119.75
120.25
Cyl.1-2
Cyl.1-2
Difference between angles 3
deg.
180
179.75
180.25
Cal 1-6
Cal 1-6
Difference between angles 4
deg.
240
239.75
240.25
Cal 1-3
Cal 1-3
Difference between angles 5
deg.
300
299.75
300.25
Cal 1-5
Cal 1-5
Injection quantity adjustment Adjusting point A
Rack position
8
Pump speed
r/min
700
700
700
Average injection quantity
mm3/st.
141
139
143
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the lever
*
Boost pressure
kPa
29.3
29.3
Boost pressure
mmHg
220
220
Injection quantity adjustment_02 Adjusting point B
Rack position
8.1+-0.5
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
142
139
145
Max. variation between cylinders
%
0
-5
5
Fixing the lever
*
Boost pressure
kPa
29.3
29.3
Boost pressure
mmHg
220
220
Injection quantity adjustment_03 Adjusting point D
Rack position
7.6
Pump speed
r/min
1150
1150
1150
Average injection quantity
mm3/st.
132
129
135
Max. variation between cylinders
%
0
-5
5
Fixing the lever
*
Boost pressure
kPa
29.3
29.3
Boost pressure
mmHg
220
220
Injection quantity adjustment_04 Adjusting point E
Rack position
7.1
Pump speed
r/min
1250
1250
1250
Average injection quantity
mm3/st.
116
111
121
Max. variation between cylinders
%
0
-5
5
Fixing the lever
*
Boost pressure
kPa
29.3
29.3
Boost pressure
mmHg
220
220
Injection quantity adjustment_05 Adjusting point F
Rack position
9.9+-0.5
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
180
177
183
Fixing the lever
*
Boost pressure
kPa
29.3
29.3
Boost pressure
mmHg
220
220
Rack limit
*
Injection quantity adjustment_06 Adjusting point I
Rack position
6.1
Pump speed
r/min
400
400
400
Average injection quantity
mm3/st.
70
68
72
Fixing the lever
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Injection quantity adjustment_07 Adjusting point K
Rack position
-
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
110
110
Fixing the lever
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Injection quantity adjustment_08 Adjusting point L
Rack position
4.4+-0.5
Pump speed
r/min
225
225
225
Average injection quantity
mm3/st.
10
7
13
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
Adjust only variation between cylinders; adjust governor according to governor specifications.
Boost compensator adjustment Pump speed r/min 700 700 700
Rack position
6.1
Boost pressure
kPa
3.3
3.3
5.3
Boost pressure
mmHg
25
25
40
Boost compensator adjustment_02 Pump speed r/min 700 700 700
Rack position
8
Boost pressure
kPa
16
16
16
Boost pressure
mmHg
120
120
120
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Damper spring setting: DL
(2)RACK LIMIT
(3)Set idle at delivery
----------
DL=3.3-0.2mm
----------
Speed control lever angle
F:Full speed
----------
----------
a=7deg+-5deg
0000000901
F:Full load
I:Idle
(1)Use the hole at R = aa
(2)Set point L
(3)At delivery
----------
aa=54mm
----------
a=14deg+-5deg b=41deg+-3deg c=43.5deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=40deg+-5deg b=50deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(50deg)