106672-3151 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066723151 220004193a


106672-3151 INJECTION-PUMP ASSEMBLY
Buy INJECTION-PUMP ASSEMBLY 106672-3151 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

ZEXEL 106672-3151 1066723151
HINO 220004193A 220004193a

Cross reference number

ZEXEL 106672-3151 1066723151
HINO 220004193A 220004193a


Zexel num Bosch num Firm num Firm Name
106672-3151 
106672-3153 
  220004193A  HINO INJECTION-PUMP ASSEMBLY
EP100 *

Calibration Data:



Adjustment conditions
Test oil   ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe mm   8-3-600
Outer diameter - inner diameter - length (mm)
Overflow valve (drive side)   134424-1420
Overflow valve opening pressure (drive side) kPa   162 147 177
Overflow valve opening pressure (drive side) kgf/cm2   1.65 1.5 1.8
Overflow valve (governor side)   134424-1720
Overflow valve opening pressure (governor side) kPa   162 147 177
Overflow valve opening pressure (governor side) kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)   R
Right


Injection timing adjustment
Direction of rotation (viewed from drive side)   R
Right
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.5 4.44 4.5
Beginning of injection position   NO.1
Drive side
Difference between angles 1 deg.   60 59.75 60.25
Cal 1-4
Difference between angles 2 deg.   120 119.75 120.25
Cyl.1-2
Difference between angles 3 deg.   180 179.75 180.25
Cal 1-6
Difference between angles 4 deg.   240 239.75 240.25
Cal 1-3
Difference between angles 5 deg.   300 299.75 300.25
Cal 1-5


Injection quantity adjustment
Adjusting point   A
Rack position   8
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   141 139 143
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   29.3 29.3
Boost pressure mmHg   220 220


Injection quantity adjustment_02
Adjusting point   B
Rack position   8.1+-0.5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   142 139 145
Max. variation between cylinders %   0 -5 5
Fixing the lever   *
Boost pressure kPa   29.3 29.3
Boost pressure mmHg   220 220


Injection quantity adjustment_03
Adjusting point   D
Rack position   7.6
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   132 129 135
Max. variation between cylinders %   0 -5 5
Fixing the lever   *
Boost pressure kPa   29.3 29.3
Boost pressure mmHg   220 220


Injection quantity adjustment_04
Adjusting point   E
Rack position   7.1
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   116 111 121
Max. variation between cylinders %   0 -5 5
Fixing the lever   *
Boost pressure kPa   29.3 29.3
Boost pressure mmHg   220 220


Injection quantity adjustment_05
Adjusting point   F
Rack position   9.9+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   180 177 183
Fixing the lever   *
Boost pressure kPa   29.3 29.3
Boost pressure mmHg   220 220
Rack limit   *


Injection quantity adjustment_06
Adjusting point   I
Rack position   6.1
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   70 68 72
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0


Injection quantity adjustment_07
Adjusting point   K
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   110 110
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0


Injection quantity adjustment_08
Adjusting point   L
Rack position   4.4+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   10 7 13
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks  
Adjust only variation between cylinders; adjust governor according to governor specifications.


Boost compensator adjustment
Pump speed r/min   700 700 700
Rack position   6.1
Boost pressure kPa   3.3 3.3 5.3
Boost pressure mmHg   25 25 40


Boost compensator adjustment_02
Pump speed r/min   700 700 700
Rack position   8
Boost pressure kPa   16 16 16
Boost pressure mmHg   120 120 120

Test data Ex:



Governor adjustment

Test data 106672-3151 N:Pump speed R:Rack position (mm) (1)Damper spring setting: DL (2)RACK LIMIT (3)Set idle at delivery
----------
DL=3.3-0.2mm
----------



Speed control lever angle

Test data 106672-3151 F:Full speed
----------

----------
a=7deg+-5deg



0000000901

Test data 106672-3151 F:Full load I:Idle (1)Use the hole at R = aa (2)Set point L (3)At delivery
----------
aa=54mm
----------
a=14deg+-5deg b=41deg+-3deg c=43.5deg+-5deg



Stop lever angle

Test data 106672-3151 N:Pump normal S:Stop the pump.
----------

----------
a=40deg+-5deg b=50deg+-5deg



Timing setting

Test data 106672-3151 (1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




Have questions with 106672-3151?





Group cross 106672-3151 ZEXEL

Hino 

106672-3100 
106672-3101 
    INJECTION-PUMP ASSEMBLY
YE70
106672-3101      INJECTION-PUMP ASSEMBLY
YE70
106672-3110 
106672-3114 
  220201950A  INJECTION-PUMP ASSEMBLY
EP100
106672-3111 
106672-3114 
  220201951A  INJECTION-PUMP ASSEMBLY
EP100
106672-3113 
106672-3114 
9 400 610 902    INJECTION-PUMP ASSEMBLY

Hino 

106672-3114  9 400 612 121  220201952A  INJECTION-PUMP ASSEMBLY
EP100
106672-3120  9 400 617 069  220004101C  INJECTION-PUMP ASSEMBLY
EK100
106672-3130 
106672-3131 
  220201980A  INJECTION-PUMP ASSEMBLY
EP100
106672-3131 
106672-3410 
9 400 617 070  220201981A  INJECTION-PUMP ASSEMBLY
EP100
106672-3140 
106672-3141 
  220004191A  INJECTION-PUMP ASSEMBLY
EP100
106672-3150 
106672-3153 
  220004192A  INJECTION-PUMP ASSEMBLY
EP100
106672-3151 
106672-3153 
  220004193A  INJECTION-PUMP ASSEMBLY
EP100
106672-3152 
106672-3153 
9 400 617 071  220004194A  INJECTION-PUMP ASSEMBLY
EP100
106672-3160 
106672-3162 
  220202610A  INJECTION-PUMP ASSEMBLY
EP100
106672-3161      INJECTION-PUMP ASSEMBLY

Hino 

106672-3162  9 400 617 072  220202611A  INJECTION-PUMP ASSEMBLY
EP100
106672-3170      INJECTION-PUMP ASSEMBLY

Hino 

106672-3171    220202680A  INJECTION-PUMP ASSEMBLY
EP100-T
106672-3180 
106672-3181 
  220000585A  INJECTION-PUMP ASSEMBLY
EP100
106672-3190 
106672-3191 
  220000656A  INJECTION-PUMP ASSEMBLY
EP100
Back to top