106672-3180 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066723180 220000585a


106672-3180 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106672-3180 1066723180
HINO 220000585A 220000585a

Cross reference number

ZEXEL 106672-3180 1066723180
HINO 220000585A 220000585a


Zexel num
Bosch num
Firm num
Name
106672-3180 
106672-3181 
 
220000585A  HINO
INJECTION-PUMP ASSEMBLY
EP100 K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve (drive side)   134424-1420
Overflow valve opening pressure (drive side) kPa   162 147 177
Overflow valve opening pressure (drive side) kgf/cm2   1.65 1.5 1.8
Overflow valve (governor side)   134424-1720
Overflow valve opening pressure (governor side) kPa   162 147 177
Overflow valve opening pressure (governor side) kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.5 4.44 4.5
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   8.3
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   150 148 152
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   30.7 30.7
Boost pressure mmHg   230 230
Injection quantity adjustment_02
Adjusting point   C
Rack position   8.1
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   145.5 142.5 148.5
Fixing the lever   *
Boost pressure kPa   30.7 30.7
Boost pressure mmHg   230 230
Injection quantity adjustment_03
Adjusting point   D
Rack position   7.9
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   142.5 139.5 145.5
Max. variation between cylinders %   0 -5 5
Fixing the lever   *
Boost pressure kPa   30.7 30.7
Boost pressure mmHg   230 230
Injection quantity adjustment_04
Adjusting point   E
Rack position   7.2
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   124 119 129
Max. variation between cylinders %   0 -5 5
Fixing the lever   *
Boost pressure kPa   30.7 30.7
Boost pressure mmHg   230 230
Injection quantity adjustment_05
Adjusting point   F
Rack position   9.9+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   180 177 183
Fixing the lever   *
Boost pressure kPa   30.7 30.7
Boost pressure mmHg   230 230
Rack limit   *
Injection quantity adjustment_06
Adjusting point   I
Rack position   6.1
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   70 68 72
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_07
Adjusting point   K
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   110 110
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_08
Adjusting point   L
Rack position   4.4+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   10 7 13
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Boost compensator adjustment
Pump speed r/min   700 700 700
Rack position   6.1
Boost pressure kPa   3.3 3.3 5.3
Boost pressure mmHg   25 25 40
Boost compensator adjustment_02
Pump speed r/min   700 700 700
Rack position   8.3
Boost pressure kPa   17.3 17.3 17.3
Boost pressure mmHg   130 130 130

Test data Ex:

Governor adjustment

Test data 106672-3180
N:Pump speed R:Rack position (mm) (1)RACK LIMIT (2)Damper spring setting: DL (3)Set idle at delivery
----------
DL=3.3-0.2mm
----------

Speed control lever angle

Test data 106672-3180
F:Full speed
----------

----------
a=8deg+-5deg

0000000901

Test data 106672-3180
F:Full load I:Idle (1)Use the hole at R = aa (2)Set point L (3)At delivery
----------
aa=54mm
----------
a=14deg+-5deg b=43deg+-3deg c=45.5deg+-5deg

Stop lever angle

Test data 106672-3180
N:Pump normal S:Stop the pump.
----------

----------
a=40deg+-5deg b=50deg+-5deg

Timing setting

Test data 106672-3180
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




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