106672-3170 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066723170


106672-3170 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106672-3170 1066723170

Cross reference number

ZEXEL 106672-3170 1066723170


Zexel num Bosch num Firm num Firm Name
106672-3170        INJECTION-PUMP ASSEMBLY

Calibration Data:



Adjustment conditions
Test oil   ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe mm   8-3-600
Outer diameter - inner diameter - length (mm)
Overflow valve   134424-1420
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)   R
Right


Injection timing adjustment
Direction of rotation (viewed from drive side)   R
Right
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.9 3.85 3.95
Beginning of injection position   NO.1
Drive side
Difference between angles 1 deg.   60 59.5 60.5
Cal 1-4
Difference between angles 2 deg.   120 119.5 120.5
Cyl.1-2
Difference between angles 3 deg.   180 179.5 180.5
Cal 1-6
Difference between angles 4 deg.   240 239.5 240.5
Cal 1-3
Difference between angles 5 deg.   300 299.5 300.5
Cal 1-5


Injection quantity adjustment
Adjusting point   A
Rack position   8.3
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   107.5 105.5 109.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *


Injection quantity adjustment_02
Adjusting point   B
Rack position   5.7+-0.5
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   9.5 6.5 12.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *


Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   145 140 150
Fixing the lever   *
Rack limit   *

Test data Ex:



Governor adjustment

Test data 106672-3170 N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring
----------
K=11
----------



Speed control lever angle

Test data 106672-3170 F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=3deg+-5deg b=12deg+-5deg



Stop lever angle

Test data 106672-3170 N:Pump normal S:Stop the pump. (1)Rack position aa or less, pump speed bb
----------
aa=5.2mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg



Timing setting

Test data 106672-3170 (1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




Have questions with 106672-3170?





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