Rating:
Information injection-pump assembly
ZEXEL
106671-8990
1066718990
HINO
220204930A
220204930a
Service parts 106671-8990 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
23600-1970B
12.
Open Pre:MPa(Kqf/cm2)
21.6{220}
15.
NOZZLE SET
Include in #1:
106671-8990
as INJECTION-PUMP ASSEMBLY
Cross reference number
ZEXEL
106671-8990
1066718990
HINO
220204930A
220204930a
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
134424-0920
Overflow valve opening pressure
kPa
162
147
177
Overflow valve opening pressure
kgf/cm2
1.65
1.5
1.8
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
4.4
4.34
4.4
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25
Cal 1-4 deg. 60 59.75 60.25
Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25
Cyl.1-2 deg. 120 119.75 120.25
Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25
Cal 1-6 deg. 180 179.75 180.25
Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25
Cal 1-3 deg. 240 239.75 240.25
Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25
Cal 1-5 deg. 300 299.75 300.25
Injection quantity adjustment
Adjusting point
A
Rack position
9.3
Pump speed
r/min
900
900
900
Average injection quantity
mm3/st.
194
192
196
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the rack
*
Boost pressure
kPa
213
213
Boost pressure
mmHg
1600
1600
Injection quantity adjustment_02
Adjusting point
C
Rack position
5.6+-0.5
Pump speed
r/min
360
360
360
Average injection quantity
mm3/st.
11
8
14
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Boost compensator adjustment
Pump speed
r/min
550
550
550
Rack position
8.55
Boost pressure
kPa
26.7
26.7
26.7
Boost pressure
mmHg
200
200
200
Boost compensator adjustment_02
Pump speed
r/min
550
550
550
Rack position
9.8
Boost pressure
kPa
103
100.3
103
Boost pressure
mmHg
770
750
770
Boost compensator adjustment_03
Pump speed
r/min
550
550
550
Rack position
11.3
Boost pressure
kPa
200
200
200
Boost pressure
mmHg
1500
1500
1500
Timer adjustment
Pump speed
r/min
800--
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
750
Advance angle
deg.
0.3
Timer adjustment_03
Pump speed
r/min
900
Advance angle
deg.
2
1.7
2.3
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)Boost compensator excessive fuel lever at operation (at 0 boost pressure): L1
(4)Boost compensator stroke: BCL
(5)Main spring setting
(6)Rack difference between N = N1 and N = N2
(7)Set idle sub-spring
----------
K=7 L1=13.4+-0.1mm BCL=2.75+-0.1mm N1=850r/min N2=550r/min
----------
----------
K=7 L1=13.4+-0.1mm BCL=2.75+-0.1mm N1=850r/min N2=550r/min
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
(2)Stopper bolt setting
(3)When pump speed set at aa
(4)Set the pump speed at bb (at delivery)
----------
aa=750r/min bb=900r/min
----------
a=5deg+-5deg b=21deg+-5deg c=3deg+-5deg
----------
aa=750r/min bb=900r/min
----------
a=5deg+-5deg b=21deg+-5deg c=3deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Contacts inner stopper.
(2)Rack position aa or less, pump speed bb
(3)Contacts outer stopper.
----------
aa=5.1mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg c=(11deg)
----------
aa=5.1mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg c=(11deg)
0000001101
N:Normal
B:When boosted
(1)Rack position = aa at boost pressure 0.
(2)Drive side
----------
aa=13.4+-0.1mm
----------
a=(15deg) b=(16deg)
----------
aa=13.4+-0.1mm
----------
a=(15deg) b=(16deg)
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(1deg)
----------
----------
a=(1deg)