106671-8981 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066718981 220009580a


106671-8981 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-8981 1066718981
HINO 220009580A 220009580a

Service parts 106671-8981 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-1191
3. GOVERNOR 105923-2551
4. SUPPLY PUMP 105217-6130
5. AUTOM. ADVANCE MECHANIS 105681-5530
6. COUPLING PLATE 105663-0620
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-8120
11. Nozzle and Holder 23600-2950A
12. Open Pre:MPa(Kqf/cm2) 14.7{150}/21.6{220}
13. NOZZLE-HOLDER 105031-7363
14. NOZZLE
15. NOZZLE SET 105019-0710

Include in #1:

106671-8981 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106671-8981 1066718981
HINO 220009580A 220009580a


Zexel num
Bosch num
Firm num
Name
106671-8981 
106671-8982 
 
220009580A  HINO
INJECTION-PUMP ASSEMBLY
K13D * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.6 4.54 4.6
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   -
Rack position   10.6
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   113 110 116
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   7+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   9 6 12
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(10.6)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   113 111 115
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.25
Pump speed r/min   1075 1075 1075
Average injection quantity mm3/st.   121.5 115.5 127.5
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   165 165 185
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   750-50
Advance angle deg.   0.3
Timer adjustment_02
Pump speed r/min   1075-50
Advance angle deg.   5.5 5.2 5.8
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-8981
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Damper spring setting
----------
T1=AE36
----------

Speed control lever angle

Test data 106671-8981
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=42.5mm
----------
a=34deg+-3deg b=36deg+-5deg

Stop lever angle

Test data 106671-8981
N:Pump normal S:Stop the pump. (1)Pump speed aa, rack position bb (2)Set the stopper screw. (After setting, apply red paint.) (3)Set the stopper screw at this lever angle. (4)Use the hole above R = cc
----------
aa=0r/min bb=1.5+-0.3mm cc=30mm
----------
a=22deg+-5deg b=42deg+-5deg

Timing setting

Test data 106671-8981
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(3deg)




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