106671-8932 ZEXEL 9 400 610 898 BOSCH INJECTION-PUMP ASSEMBLY 9400610898 1066718932 220204832a

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 610 898 9400610898

ZEXEL 106671-8932 1066718932

HINO 220204832A 220204832a

Service parts 106671-8932 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-0432

3. GOVERNOR 105407-6630

4. SUPPLY PUMP 105217-1680

5. AUTOM. ADVANCE MECHANIS 105681-0780

6. COUPLING PLATE 105664-0720

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-6243

11. Nozzle and Holder 23600-2191A

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105030-3291

14. NOZZLE 105015-8550

15. NOZZLE SET

Include in #1:

106671-8932 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 898 9400610898

ZEXEL 106671-8932 1066718932

HINO 220204832A 220204832a

Zexel num

Bosch num

Firm num

Name

106671-8932
106673-3280

9 400 610 898

220204832A HINO

INJECTION-PUMP ASSEMBLY
P09B-TI K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve (drive side) 134424-2020

Overflow valve opening pressure (drive side) kPa 162 147 177

Overflow valve opening pressure (drive side) kgf/cm2 1.65 1.5 1.8

Overflow valve (governor side) 134424-2120

Overflow valve opening pressure (governor side) kPa 162 147 177

Overflow valve opening pressure (governor side) kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 4.1 4.04 4.1

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point A

Rack position 11.4

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 220 215 225

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Boost pressure kPa 81.3 81.3

Boost pressure mmHg 610 610

Injection quantity adjustment_02

Adjusting point B

Rack position 4.8+-0.5

Pump speed r/min 265 265 265

Average injection quantity mm3/st. 11.5 8.5 14.5

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 500 500 500

Rack position R1-2.95

Boost pressure kPa 10.7 8 13.4

Boost pressure mmHg 80 60 100

Boost compensator adjustment_02

Pump speed r/min 500 500 500

Rack position R1(11.4)

Boost pressure kPa 68 68 68

Boost pressure mmHg 510 510 510

Timer adjustment

Pump speed r/min 900--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 850

Advance angle deg. 0.3

Timer adjustment_03

Pump speed r/min 1100

Advance angle deg. 1 0.7 1.3

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator excessive fuel lever at operation (at 0 boost pressure): L1 (4)Boost compensator stroke (at N = N1) (5)Damper spring setting
----------
K=7 L1=13+-0.1mm N1=500r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=7deg+-5deg b=32deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Contacts inner stopper. (2)Rack position aa or less, pump speed bb (3)Contacts outer stopper.
----------
aa=4.3mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg c=(11deg)

0000001101

N:Normal B:When boosted (1)Rack position = aa (point C) at boost pressure = bb. (2)Drive side
----------
aa=13+-0.1mm bb=0kPa(0mmHg)
----------
a=(15deg) b=(16deg)