Rating:
Information injection-pump assembly
ZEXEL
106671-8910
1066718910
HINO
220009340A
220009340a
Service parts 106671-8910 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
23600-2412E
12.
Open Pre:MPa(Kqf/cm2)
16.7{170}/23.5{240}
14.
NOZZLE
Include in #1:
106671-8910
as INJECTION-PUMP ASSEMBLY
Cross reference number
ZEXEL
106671-8910
1066718910
HINO
220009340A
220009340a
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
134424-4420
Overflow valve opening pressure
kPa
162
147
177
Overflow valve opening pressure
kgf/cm2
1.65
1.5
1.8
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
3.9
3.84
3.9
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25
Cal 1-4 deg. 60 59.75 60.25
Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25
Cyl.1-2 deg. 120 119.75 120.25
Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25
Cal 1-6 deg. 180 179.75 180.25
Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25
Cal 1-3 deg. 240 239.75 240.25
Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25
Cal 1-5 deg. 300 299.75 300.25
Injection quantity adjustment
Adjusting point
A
Rack position
10.9
Pump speed
r/min
550
550
550
Average injection quantity
mm3/st.
216
214
218
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the lever
*
Boost pressure
kPa
61.3
61.3
Boost pressure
mmHg
460
460
Injection quantity adjustment_02
Adjusting point
B
Rack position
10.55
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
203
200
206
Max. variation between cylinders
%
0
-5
5
Fixing the lever
*
Boost pressure
kPa
61.3
61.3
Boost pressure
mmHg
460
460
Injection quantity adjustment_03
Adjusting point
C
Rack position
10.65+-0
.5
Pump speed
r/min
800
800
800
Average injection quantity
mm3/st.
201
198
204
Fixing the lever
*
Boost pressure
kPa
61.3
61.3
Boost pressure
mmHg
460
460
Injection quantity adjustment_04
Adjusting point
D
Rack position
3.5+-0.5
Pump speed
r/min
250
250
250
Average injection quantity
mm3/st.
10.5
7.5
13.5
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Injection quantity adjustment_05
Adjusting point
E
Rack position
-
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
230
225
235
Fixing the lever
*
Boost pressure
kPa
61.3
61.3
Boost pressure
mmHg
460
460
Rack limit
*
Boost compensator adjustment
Pump speed
r/min
550
550
550
Rack position
(7.8)
Boost pressure
kPa
13.3
13.3
15.3
Boost pressure
mmHg
100
100
115
Boost compensator adjustment_02
Pump speed
r/min
550
550
550
Rack position
10.9
Boost pressure
kPa
48
48
48
Boost pressure
mmHg
360
360
360
Timer adjustment
Pump speed
r/min
700--
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
650
Advance angle
deg.
0.5
Timer adjustment_03
Pump speed
r/min
1000
Advance angle
deg.
4
3.7
4.3
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Tolerance for racks not indicated: +-0.05mm.
(2)Stop lever setting: R1
(3)RACK LIMIT
(4)Boost compensator stroke: BCL
(5)Damper spring setting
----------
R1=(12.1)+0.5mm BCL=(3.1)mm
----------
----------
R1=(12.1)+0.5mm BCL=(3.1)mm
----------
Speed control lever angle
F:Full speed
----------
----------
a=13deg+-5deg
----------
----------
a=13deg+-5deg
0000000901
F:Full load
I:Idle
(1)Stopper bolt setting
(2)Use the hole at R = aa
----------
aa=45mm
----------
a=25deg+-5deg b=38deg+-3deg
----------
aa=45mm
----------
a=25deg+-5deg b=38deg+-3deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Use the hole at R = aa
(2)Set the rack position at bb before adjusting the governor
(3)Set the stopper screw. (After setting, apply red paint.)
----------
aa=36mm bb=(12.1)+0.5mm
----------
a=35deg+-5deg b=39deg+-5deg
----------
aa=36mm bb=(12.1)+0.5mm
----------
a=35deg+-5deg b=39deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(0deg)
----------
----------
a=(0deg)