106671-8900 ZEXEL 9 400 617 029 BOSCH INJECTION-PUMP ASSEMBLY 9400617029 1066718900 220204750a


106671-8900 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 617 029 9400617029
ZEXEL 106671-8900 1066718900
HINO 220204750A 220204750a

Cross reference number

BOSCH 9 400 617 029 9400617029
ZEXEL 106671-8900 1066718900
HINO 220204750A 220204750a


Zexel num
Bosch num
Firm num
Name
106671-8900 
9 400 617 029 
220204750A  HINO
INJECTION-PUMP ASSEMBLY
K13C-T K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.4 4.34 4.4
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   10
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   191.5 188.5 194.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   4.9+-0.5
Pump speed r/min   550 550 550
Average injection quantity mm3/st.   11.5 8.5 14.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   145 135 155
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   1000++
Advance angle deg.   0 0 0
Remarks
Do not advance until starting N = 1000.
 
Timer adjustment_02
Pump speed r/min   1000
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   -
Advance angle deg.   1 1 1
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106671-8900
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting
----------
K=11
----------

Speed control lever angle

Test data 106671-8900
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=4deg+-5deg b=14deg+-5deg

Stop lever angle

Test data 106671-8900
N:Pump normal S:Stop the pump. (1)Rack position aa or less, pump speed bb (2)At delivery
----------
aa=4.4mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

Test data 106671-8900
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(0deg)




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