106661-5452 ZEXEL 9 400 616 625 BOSCH INJECTION-PUMP ASSEMBLY 9400616625 1066615452 1671396808

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 616 625 9400616625

ZEXEL 106661-5452 1066615452

NISSAN-DIESEL 1671396808 1671396808

Service parts 106661-5452 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106066-5350

3. GOVERNOR 105487-4110

4. SUPPLY PUMP 105227-6010

5. AUTOM. ADVANCE MECHANIS 105636-2690

6. COUPLING PLATE 105662-1200

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-4570

11. Nozzle and Holder 1660096502

12. Open Pre:MPa(Kqf/cm2) 22.6(230)

13. NOZZLE-HOLDER 105031-4370

14. NOZZLE 105015-4170

15. NOZZLE SET

Include in #1:

106661-5452 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 625 9400616625

ZEXEL 106661-5452 1066615452

NISSAN-DIESEL 1671396808 1671396808

Zexel num

Bosch num

Firm num

Name

106661-5452

9 400 616 625

1671396808 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
PE6HT03 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.2 3.15 3.25

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point B

Rack position 10.8

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 148.5 146.5 150.5

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point C

Rack position 3.6+-0.5

Pump speed r/min 345 345 345

Average injection quantity mm3/st. 12 11 13

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Timer adjustment

Pump speed r/min 925

Advance angle deg. 0.5

Timer adjustment_02

Pump speed r/min 1100

Advance angle deg. 0.75 0.25 1.25

Timer adjustment_03

Pump speed r/min -

Advance angle deg. 1.2 1.2 1.2

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Rack limit using the stop lever: R1 (3)Damper spring setting
----------
R1=11.5+-0.1mm
----------

Speed control lever angle

F:Full speed
----------

----------
a=6deg+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=33deg+-5deg b=33deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Drive side (2)Rack position = aa (3)Use the hole at R = bb
----------
aa=11.5+-0.1mm bb=32mm
----------
a=29.5deg+-5deg b=4deg+-5deg

0000001501 GOV FULL LOAD ADJUSTMENT

Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Maximum no-load speed (r/min) LABEL9:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)At high idle rack position L
----------
L=4mm
----------
a1=E a2=B a3=C a4=- a5=- a6=- r1=750r/min r2=750r/min r3=750r/min r4=- r5=- r6=- Q1=165.5+-2mm3/st Q2=148.5+-2mm3/st Q3=142+-2mm3/st Q4=- Q5=- Q6=- c1=+-4% c2=+-4% c3=+-4% c4=- c5=- c6=- a7=E-22 a8=E-21 a9=E-20 a10=E-19 a11=E-18 a12=B-22 a13=B-21 a14=B-20 a15=B-19 a16=B-18 a17=C-22 a18=C-21 a19=C-20 a20=C-19 a21=C-18 a22=C-17 a23=- a24=- a25=- a26=- a27=- a28=- r7=1100r/min r8=1050r/min r9=1000r/min r10=950r/min r11=900r/min r12=1100r/min r13=1050r/min r14=1000r/min r15=950r/min r16=900r/min r17=1100r/min r18=1050r/min r19=1000r/min r20=950r/min r21=900r/min r22=850r/min r23=- r24=- r25=- r26=- r27=- r28=- R7=1180+-27r/min R8=1130+-26r/min R9=1075+-25r/min R10=1020+-23r/min R11=965+-22r/min R12=1180+-27r/min R13=1130+-26r/min R14=1075+-25r/min R15=1020+-23r/min R16=965+-22r/min R17=1180+-27r/min R18=1130+-26r/min R19=1075+-25r/min R20=1020+-23r/min R21=965+-22r/min R22=915+-22r/min R23=- R24=- R25=- R26=- R27=- R28=-