Rating:
Information injection-pump assembly
ZEXEL
104749-0300
1047490300
MAZDA
PN1413800
pn1413800
Cross reference number
ZEXEL
104749-0300
1047490300
MAZDA
PN1413800
pn1413800
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105000-2010
Bosch type code
NP-DN12SD12TT
Nozzle holder
105780-2080
Opening pressure
MPa
14.7
14.7
15.19
Opening pressure
kgf/cm2
150
150
155
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840
Inside diameter - outside diameter - length (mm) mm 2-6-840
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Pump speed
r/min
1500
1500
1500
Average injection quantity
mm3/st.
34.9
34.4
35.4
Difference in delivery
mm3/st.
2.5
Basic
*
Oil temperature
degC
50
48
52
Injection timing adjustment_02
Pump speed
r/min
1500
1490
1510
Average injection quantity
mm3/st.
34.9
33.9
35.9
Difference in delivery
mm3/st.
2.5
Oil temperature
degC
50
48
52
Injection timing adjustment_03
Pump speed
r/min
2350
2340
2360
Average injection quantity
mm3/st.
31
29.4
32.6
Oil temperature
degC
52
50
54
Injection quantity adjustment
Pump speed
r/min
2635
2635
2635
Average injection quantity
mm3/st.
8
6
10
Difference in delivery
mm3/st.
4
Basic
*
Oil temperature
degC
55
52
58
Injection quantity adjustment_02
Pump speed
r/min
2800
2800
2800
Average injection quantity
mm3/st.
3
Oil temperature
degC
55
52
58
Injection quantity adjustment_03
Pump speed
r/min
2635
2625
2645
Average injection quantity
mm3/st.
8
5
11
Difference in delivery
mm3/st.
4
Oil temperature
degC
55
52
58
Governor adjustment
Pump speed
r/min
400
400
400
Average injection quantity
mm3/st.
7
5
9
Difference in delivery
mm3/st.
2
Basic
*
Oil temperature
degC
48
46
50
Governor adjustment_02
Pump speed
r/min
400
390
410
Average injection quantity
mm3/st.
7
5
9
Difference in delivery
mm3/st.
2
Oil temperature
degC
48
46
50
Timer adjustment
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
65
55
75
Basic
*
Oil temperature
degC
48
46
50
Speed control lever angle
Pump speed
r/min
400
400
400
Average injection quantity
mm3/st.
0
0
0
Oil temperature
degC
48
46
50
Remarks
Magnet OFF at idling position
Magnet OFF at idling position
0000000901
Pump speed
r/min
1500
1500
1500
Overflow quantity
cm3/min
450
320
580
Oil temperature
degC
49
48
50
Stop lever angle
Pump speed
r/min
1500
1500
1500
Pressure
kPa
461
432
490
Pressure
kgf/cm2
4.7
4.4
5
Basic
*
Oil temperature
degC
50
48
52
Stop lever angle_02
Pump speed
r/min
1500
1490
1510
Pressure
kPa
460.5
431
490
Pressure
kgf/cm2
4.7
4.4
5
Oil temperature
degC
50
48
52
Stop lever angle_03
Pump speed
r/min
2350
2340
2360
Pressure
kPa
696.5
667
726
Pressure
kgf/cm2
7.1
6.8
7.4
Oil temperature
degC
52
50
54
0000001101
Pump speed
r/min
1500
1500
1500
Timer stroke
mm
3.4
3.2
3.6
Basic
*
Oil temperature
degC
50
48
52
_02
Pump speed
r/min
1500
1490
1510
Timer stroke
mm
3.4
3.2
3.6
Oil temperature
degC
50
48
52
_03
Pump speed
r/min
2350
2340
2360
Timer stroke
mm
7.2
6.8
7.6
Oil temperature
degC
52
50
54
0000001201
Max. applied voltage
V
8
8
8
Test voltage
V
13
12
14
0000001401
Pump speed
r/min
1500
1500
1500
Average injection quantity
mm3/st.
31
30
32
Timer stroke TA
mm
2.9
2.7
3.1
Basic
*
Oil temperature
degC
50
48
52
_02
Pump speed
r/min
1500
1500
1500
Average injection quantity
mm3/st.
22
21
23
Timer stroke TA
mm
1.9
1.4
2.4
Oil temperature
degC
50
48
52
_03
Pump speed
r/min
1500
1490
1510
Average injection quantity
mm3/st.
31
29
33
Timer stroke TA
mm
2.9
2.7
3.1
Oil temperature
degC
50
48
52
Timing setting
K dimension
mm
3.3
3.2
3.4
KF dimension
mm
5.8
5.7
5.9
MS dimension
mm
1.5
1.4
1.6
Control lever angle alpha
deg.
25
23
27
Control lever angle beta
deg.
45
40
50
Test data Ex:
0000001801 CSD LEVER/M-CSD ADJUSTMENT
CSD lever assembly adjustment specifications
1. Adjusting and fixing the side link lever
With the control lever on top of the pump positioned at a, move the side link lever B to contact the stopper C and adjust the length of the rod D so that the distance between A and B is L1.
2. Fixing the M-CSD
With the roller holder advanced b, adjust lever shaft ball pin to contact roller holder. Fix the stopper (F) so that the gap between the M-CSD lever (E) and the stopper (F) is L2.
3. M-CSD adjustment
When the CSD lever (E) is moved through its full stroke [until it contacts the other end of stopper (F)], adjust using the nut (I) so that the position of control lever (K) is c (L3). Then, fix using the nut (J).
----------
a=0deg b=0deg c=14.5deg L1=0.5+1mm L2=0.5+2mm L3=6.6+-0.5mm
----------
L1=0.5+1mm L2=0.5+2mm L3=6.6+-0.5mm
----------
a=0deg b=0deg c=14.5deg L1=0.5+1mm L2=0.5+2mm L3=6.6+-0.5mm
----------
L1=0.5+1mm L2=0.5+2mm L3=6.6+-0.5mm