104749-0351 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047490351 rf7213800a


104749-0351 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104749-0351 1047490351
MAZDA RF7213800A rf7213800a

Cross reference number

ZEXEL 104749-0351 1047490351
MAZDA RF7213800A rf7213800a


Zexel num
Bosch num
Firm num
Name
104749-0351 
104749-0358 
 
RF7213800A  MAZDA
INJECTION-PUMP ASSEMBLY
RFX *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1000 1000 1000
Boost pressure kPa   40 38.7 41.3
Boost pressure mmHg   300 290 310
Average injection quantity mm3/st.   44.5 44 45
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   1000 1000 1000
Boost pressure kPa   86.6 85.3 87.9
Boost pressure mmHg   650 640 660
Average injection quantity mm3/st.   49.6 49.1 50.1
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_03
Pump speed r/min   1000 1000 1000
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   38.5 36 41
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   1000 1000 1000
Boost pressure kPa   40 38.7 41.3
Boost pressure mmHg   300 290 310
Average injection quantity mm3/st.   44.5 43.5 45.5
Difference in delivery mm3/st.   3.5
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1000 1000 1000
Boost pressure kPa   86.65 85.3 88
Boost pressure mmHg   650 640 660
Average injection quantity mm3/st.   49.6 48.6 50.6
Difference in delivery mm3/st.   4
Oil temperature degC   50 48 52
Injection timing adjustment_06
Pump speed r/min   2150 2150 2150
Boost pressure kPa   86.65 85.3 88
Boost pressure mmHg   650 640 660
Average injection quantity mm3/st.   41.9 39.9 43.9
Oil temperature degC   52 50 54
Injection quantity adjustment
Pump speed r/min   2250 2250 2250
Boost pressure kPa   86.6 85.3 87.9
Boost pressure mmHg   650 640 660
Average injection quantity mm3/st.   35 33 37
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2700 2700 2700
Boost pressure kPa   86.6 85.3 87.9
Boost pressure mmHg   650 640 660
Average injection quantity mm3/st.   3
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2250 2250 2250
Boost pressure kPa   86.65 85.3 88
Boost pressure mmHg   650 640 660
Average injection quantity mm3/st.   35 33 37
Oil temperature degC   52 50 54
Injection quantity adjustment_04
Pump speed r/min   2550 2550 2550
Boost pressure kPa   86.65 85.3 88
Boost pressure mmHg   650 640 660
Average injection quantity mm3/st.   13 10 16
Oil temperature degC   55 52 58
Governor adjustment
Pump speed r/min   410 410 410
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   9.7 7.7 11.7
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   410 410 410
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   9.7 7.7 11.7
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   55 55
Basic   *
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   410 410 410
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1000 1000 1000
Boost pressure kPa   86.6 85.3 87.9
Boost pressure mmHg   650 640 660
Overflow quantity cm3/min   380 250 510
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1000 1000 1000
Boost pressure kPa   86.6 85.3 87.9
Boost pressure mmHg   650 640 660
Pressure kPa   392 363 421
Pressure kgf/cm2   4 3.7 4.3
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   2150 2150 2150
Boost pressure kPa   86.65 85.3 88
Boost pressure mmHg   650 640 660
Pressure kPa   696.5 667 726
Pressure kgf/cm2   7.1 6.8 7.4
Oil temperature degC   52 50 54
0000001101
Pump speed r/min   1500 1500 1500
Boost pressure kPa   86.6 85.3 87.9
Boost pressure mmHg   650 640 660
Timer stroke mm   5.5 5.3 5.7
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1500 1500 1500
Boost pressure kPa   86.65 85.3 88
Boost pressure mmHg   650 640 660
Timer stroke mm   5.5 5.3 5.7
Oil temperature degC   50 48 52
_03
Pump speed r/min   2150 2150 2150
Boost pressure kPa   86.65 85.3 88
Boost pressure mmHg   650 640 660
Timer stroke mm   9 8.6 9.4
Oil temperature degC   52 50 54
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1500 1500 1500
Boost pressure kPa   86.6 85.3 87.9
Boost pressure mmHg   650 640 660
Average injection quantity mm3/st.   38 37 39
Timer stroke TA mm   5.1 5.1 5.1
Timer stroke variation dT mm   0.4 0.2 0.6
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1500 1500 1500
Boost pressure kPa   86.65 85.3 88
Boost pressure mmHg   650 640 660
Average injection quantity mm3/st.   38 37 39
Timer stroke TA mm   5.1 4.7 5.5
Oil temperature degC   50 48 52
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1.7 1.6 1.8
BCS stroke mm   4 3.8 4.2
Pre-stroke mm   0.3 0.28 0.32
Control lever angle alpha deg.   25 21 29
Control lever angle beta deg.   42 39 45

Test data Ex:

0000001801 SIDE LINK LEVER ADJUSTMENT

Test data 104749-0351
Side link lever adjustment 1. Hold the control lever at position a. 2. Hold the side link lever (B)(C) against the stopper (D). 3. Adjust the length of the connecting rod (E) so that there is a gap L1 between the side link lever's hook (A) and (B)(C).
----------
a=0deg L=1+0.5mm
----------
L=1+0.5mm

0000001901 POTENTIOMETER ADJUSTMENT

Idle switch confirmation Confirm that the switch is ON at the idle lever position. Adjustment of the potentiometer (input voltage: Vi) Control lever idle position: V1 (adjusting point) Full position: V2 (check point)
----------
V1=1.35+-0.03V V2=8.4+-0.7V Vi=10.00V
----------

0000002001 W-CSD ADJUSTMENT

Test data 104749-0351
Adjustment of the W-CSD 1. Determine the timer advance. 2. Adjust using screw (A) so that the timer advance is as determined in (1). 3. Adjust using the turnbuckle (B) to obtain L1. 4. Adjust so that the control lever gap L is as determined from the graph. TA = -0.04t + 1.6 L=-0.0965t+4.77 Y1 = timer stroke TA (mm) Y2 = control lever gap L (mm) X = temperature t (deg C)
----------
L1=50.7+-1mm
----------
L1=50.7+-1mm




Have questions with 104749-0351?





Group cross 104749-0351 ZEXEL

Mazda 

104749-0351  

104749-0358 
 
RF7213800A 
INJECTION-PUMP ASSEMBLY
RFX
 
 
INJECTION-PUMP ASSEMBLY
RFX
 
RF7213800C 
INJECTION-PUMP ASSEMBLY
RFX
9 460 610 310 
RF7213800D 
INJECTION-PUMP ASSEMBLY
RFX
9 460 612 588 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Mazda 

9 460 614 668 
RF7213800E 
INJECTION-PUMP ASSEMBLY
RFX
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